PTS155 Mobile Track Screen

Polygonmach PTS155 Mobile Track Screen

This Track Mounted Screen Plant offers unrivaled classifying and materials processing in the fields of waste management, mining, metallurgy, construction, civil engineering, and building materials in large-scale crushing and screening operation. In contrast to stationary screening systems, it is mounted on tracks and thus can easily be moved around a job site. The mobility of this machinery is particularly ideal for projects that involve frequent relocation or are stationed in rugged, uneven terrains where the movement of stationary equipment is time-consuming and difficult. Track Mounted Screen Plant finds most of its usage in sizing and separation, which is quite vital in mining, construction, and even recycling industries where material grading should be very keen on accuracy.

Polygonmach designs highly efficient and long-lasting track-mounted screen plants. It stands equipped with an advanced feature for maximum operational efficiency regarding adjustable screen angle, durable construction, and easily operable controls. They perform the screening of virtually any material—from fine sand to large-sized aggregates. Be it a construction site, mining field, or a recycling unit, these plants are designed to withstand the most difficult working conditions while dispensing consistent and reliable results.

Areas of Use of PTS155 Mobile Track Screen

Track Mounted Screen Plants find wide usage in the mining industry, proving to be a critical element in the extraction and processing of minerals. These are valuable in open-pit mining since their mobility allows them installed at an advantageous proximity to the face of operations, vastly minimizing, if not entirely eliminating, the lengths over which the raw materials will have to be conveyed, hence contributing considerably to cost saving and improved operational efficiency. They are also used in quarrying to separate and size aggregates that then form basic necessary materials used for construction and infrastructure projects. Its ability to be mobile is an important aspect of this machine, as it allows one to literally move the plant into the flow of the material being processed, and, hence, improves efficiency of production and productivity.

Track mounted screen plants are very essential in processing demolition wastes, particularly in this sector. They sort the recyclable material out from waste material in a more efficient manner. This is significant since the industry is streamlined to have greener processes. These plants reduce landfill wastes and allow the re-use of versatile resources recovered by sorting materials on site. Also, sub-base and asphalt in the production of road construction come from the screen of materials by Track Mounted Screen Plants. This ensures that the materials so used are to the specification, hence guaranteed a quality road surface. Polygonmach track mounted screen plants are designed for both of these industries, offering reliability and flexibility across a wide array of applications.

Installation of PTS155 Mobile Track Screen

Essential parts of a track-mounted screen plant have something against a main component that plays a central role in its operation. At the core lies the screening unit itself, having a screen box with screening media. Separation by size of materials is actually done on the screen box. There are various types of screens dependent on the processed material. The screening media is made according to specific applications to sort out the materials appropriately. The screen box is mounted on a sturdy frame that can withstand the vibrations and stresses from the screening process, thereby providing long service.

The other major component of the Track Mounted Screen Plant is the track system, which provides the mobility that mostly tells in this particular equipment from the stationary plants. The tracks make the plant easily moveable at the job site and enable the operators to place the screening setup exactly the way they desire. This flexibility comes in handy during large scale operations or at sites with uneven topography of field, where fixed equipment could be of less utility. The plant also includes a power system that is typically propelled using a diesel engine for driving the screening unit and many other components like the feeders. The design of the power system is done efficiently and with more reliability so as to perform consistently even in the toughest conditions.

Advantages of PTS155 Mobile Track Screen Compared to Fixed Screening Plant

One of the big advantages of a track-mounted screen plant over a fixed-screen plant is this: a track-mounted screen plant is on wheels. That mobility of the plant—getting in or out of a job or from site to site—gives rise to opportunities for just about incredible operational adaptability. This does away with the need to truck materials in to that centrally located processing site, actually doing both time and transportation costs some good. It offers cost-effectiveness and efficiency for operations change locations frequently or required processing on-site. Polygonmach's Track Mounted Screen Plants are purposely manufactured on tracks not only to mobilize easily but also for quick set up at site location, which will minimize the downtime and maximize the productivity.

There is another major advantage associated with the Track Mounted Screen Plants. The versatility of plants allows processing a very wide range of materials and screening requirements, fitting into direct operations. A Track Mounted Screen Plant can be adopted to meet demands, such as aggregates, minerals, or recycled materials. Not only this, but the components, which are within a stationary plant, are much less accessible and, therefore, more time-consuming to inspect and repair, causing the plant to be stationary for a larger portion of the time. The Track Mounted Screen Plants have added to this liability with their mobility, versatility, and trouble-free maintenance, thus making them perfect for screening operations in huge numbers.

Working Principle of PTS155 Mobile Track Screen

The process begins by loading the materials into the feed hopper of a Track Mounted Screen Plant. Following this, a conveyor system passes the materials into the screen box. The vibrating motion within the screen box will cause the materials to travel across the screening media. This is typically given some form of eccentric shaft or vibrating motor, and it will ensure even distribution of the materials over the screens. Smaller particles drop through the cut points within the screen media as material continues through the length of the screens. Larger particles continue to move down the face of the screen.

The separated materials will be channelled to the many output conveyors, all of which have a variable incline that will form stockpiles of the material in various classes or direct it to other processing equipment. This translates to the entire process, where fine-tuning of the screening parameters for plants is enabled by an advanced control system. What is more, the control systems in action at Polygonmach are user-friendly and enable very fine control of the screening process to high levels of performance and efficiency. It comes with additional features helping as a dust suppression system and a water spray system, adding to the functionality of the plant in a very reliable and highly effective way of being used for screening applications.