Mechanical Stabilization Plant-Pug Mill

Polygonmach pug mill, also known as a pugmill mixer, is a machine in which materials are simultaneously ground and mixed with a liquid. Industrial applications are found in pottery, bricks, cement and some parts of the concrete and asphalt mixing processes. A pugmill may be a fast continuous mixer. Polygonmach continuous pugmill can achieve a thoroughly mixed, homogeneous mixture in a few seconds, and the right machines can be matched to the right application by taking into account the factors of agitation, drive assembly, inlet discharge, construction, and the specific requirements of the mixing and de-airing in the mixer.

Usage Areas: Polygonmach pug mills or mechanical stabilization plants are often used in various industries like ceramics (for mixing clay), cement, concrete, asphalt (for blending of aggregates with bitumen), and also in some parts of the chemical industry and pyrometallurgy.

How it works: Polygonmach pug mill consists of a conical hopper carrying the material into two parallel shafts fitted with mixer paddles. The paddles can be adjustable and are mounted at an angle to optimize the mixing process. The material is fed into the pug mill via the hopper which will then be mixed by the rotating paddle shafts. The mixed material is typically discharged via an opening at the bottom of the machine.

Key features:

1. Robust construction for heavy duty application
2. Efficient mixing and blending of materials
3. Adjustable paddles for optimal performance
4. Low maintenance
5. High capacity

Assessing a Good Pug Mill: The best-produced pug mills/mechanical stabilization plants would be determined by their efficiency in mixing, robustness and durability, ease of maintenance, safety features, and overall operating costs.

Materials Used: Materials used in the construction of Polygonmach  pug mills typically include heavy duty steel for the body, the shafts, and the paddles. The materials that are mixed in Polygonmach pug mill can vary greatly depending on the industry. They can include cement, concrete, asphalt, clay, and chemical compounds.

Application Areas: As mentioned before, Polygonmach pug mills find their application in industries like ceramics, cement, concrete, asphalt, and in some parts of the chemical industry and pyrometallurgy.

Components: The main components of Polygonmach pug mill include the mixing chamber, the shafts, and mixing paddles, a feeding hopper, and a discharge outlet.

High Performance, Capacity, and Design: This depends on the specific manufacturer and the requirements of the application. High capacity, a robust design that allows for continuous operation, efficient mixing, and low maintenance are all important factors for high performance in Polygonmach pug mill plant. Capacity of Polygonmach pug mill plant vary from 100 to 800tph

Fuel Types, Emissions Numbers, Capacity, and Type: In general, Polygonmach pug mills are electrically powered. The capacity of Polygonmach pug mill can vary greatly depending on the size of the machine and the application it is being used for mostly 100 to 800tph. 

Our stationary mechanical factories operate from 400 to 500 tonnes / hour. Our high-tech products with stable mechanical installations have been the focus of attention of our many customers with ergonomic design and low cost.

Installation of the fixed mechanical plant, located in the main equipment:
• The feed hopper
• Tape storage bunker
•Mixer
• Automation system
•Control Chamber
Cold / Wet Mix Plant

Polygonmach Cold / Wet Mix Plant, designed for mechanical stabilization, cement stabilization and cold asphalt mixes, always runs smooth even on the toughest projects and never lets you down.

Diversification of plants with different capacities of the order of 200 to 800 t / h, in order to meet the different needs of road, rail and airport projects.

Fully controlled production of high quality mechanical stabilization, cement stabilization and cold asphalt mixtures.

Double shaft mixer specially designed for perfect mixing quality

The cold asphalt plants have been designed for various productions of homogeneous cold / wet mixtures with aggregates, water, cement, recovered asphalt, bitumen emulsion, bitumen foam.

Due to the standard production of the Polygon Mach mixer, its arms, paddles, body parts with bolted anti-wear components and wearing parts are very easy to replace and we can provide continuous support of the spare parts.

The dosing belt flow sensors automatically shut down the system when the aggregate feed is interrupted.

The capacity of the dosing belts, the ratio of cement, bitumen emulsion and bitumen foam in the mixture can be adjusted from the control booth via a frequency converter.

Fully automatic production control with optional PLC computer control system, which also allows storage and reporting of all production data.

The compact design fits into a 40ft Open Top container (factories with a capacity of 200 and 400 t / h) which allows for easy and economical transport.

Some of specifications of Polygonmach pug mill mixers as below: 

1. High-Quality Materials and Craftsmanship: The machinery should be constructed from durable and robust materials that can withstand the rigorous demands of heavy industrial use. The overall build quality should demonstrate excellent craftsmanship, with careful attention to detail.

2. Efficiency: Polygonmach pug mill plants demonstrate high levels of efficiency in its operations, ensuring a fast, uniform, and thorough mixing of materials. It should be energy-efficient as well.

3. Versatility: Polygonmach pug mill plants are designed to handle a wide range of materials and applications. This means having adjustable settings to accommodate different types of materials and consistencies.

4. User-Friendly: Polygonmach pug mill plants are easy to operate, with intuitive controls and a clear, understandable interface. Maintenance should be straightforward and not require significant downtime.

5. Safety: Polygonmach pug mill plants  incorporate all necessary safety features to protect operators and other workers. This includes guards, emergency stop buttons, lock-out/tag-out capabilities, and other safety measures.

6. Low Maintenance: Polygonmach pug mill plants are designed for minimal maintenance requirements. This means it should be built to resist common causes of wear and tear and have readily replaceable parts for when maintenance is necessary.

7. Innovation: Polygonmach pug mill plants are incorporating the latest technology, such as advanced controls, automation, or machine learning, can enhance performance, reliability, and ease of use.

8. Environmental Sustainability: Polygonmach pug mill plants are designed to minimize environmental impact, such as emissions or waste. This could involve energy-efficient operations, recyclable components, or features that reduce waste.

9. Excellent Customer Service: Polygonmach pug mill plants are provides after-sales support, including maintenance, spare parts availability, and technical assistance. Polygonmach pug mill plants make feel customers that they can rely on your company for assistance when needed.

10. Competitive Pricing: Even if the product is high quality, the pricing must still be competitive within the market. Polygonmach pug mill plants are offered excellent value for money will make the product more attractive to potential buyers.

11. Customization: Polygonmach pug mill plants are Offering customizable solutions to meet the specific needs of our clients can set your pug mill mixer or mechanical stabilization plant apart from competitors.

Polygonmach pug mill plants, given their industrial size and weight, are typically transported via several methods, depending on their final destination and the specific logistics involved.

1. Trucking: If the destination is accessible by land and within the same continent, trucking is a common method for transporting industrial machinery. The equipment is loaded onto flatbed trucks or trailers and securely fastened to prevent movement during transport.

2. Shipping: For international or overseas transport, shipping is typically used. The pug mill plant would be loaded into a shipping container and transported by cargo ship. In some cases, specialized shipping methods such as break bulk shipping or flat rack containers may be used for oversized or unusually shaped equipment.

3. Rail: In some cases, particularly for long-distance land transport across countries, rail transport may be used. This would involve loading the pug mill plant onto a flatcar or specialized rail car for transport.

In terms of types, Polygonmach pug mill plants can be broadly classified into two types: stationary and portable.

1. Stationary Pug Mills: These are large, fixed installations that are built at a specific site and aren't designed to be moved regularly. They often have higher capacities and are used in large-scale industrial applications.

2. Portable Pug Mills: These are designed to be more mobile and can be transported from site to site as required. They are typically smaller than stationary pug mills and are used in applications where flexibility is required, such as in construction or road repair projects.

The choice between a stationary and a portable pug mill plant depends on the specific needs of the project and the scale of operations.