Mobile and Stationary Jaw Crushers
Polygonmach Mobile and Stationary Jaw Crushers
Both forms of the jaw crusher are the largest machine to this date, ever used, operating in a host of applications right from breaking huge blocks of ore and hard materials with the help of mining, construction, and recycling into smaller pieces for further crushing. This equipment of the mobile jaw crusher is rather easy to move and flexible in its structure; therefore, it becomes easy to transfer the units from site to site. Wheeled or tracked, having become mobile, they get the ability to work at places anywhere with ease. Further, there is an added advantage on mobile jaw crushers in that materials to be crushed are taken directly to them, where they will have them crushed, thereby reducing transport costs. Stationary Jaw Crushers remain fixed with one location, mostly larger and more powerful in comparison with the mobile ones. They are intended for heavy-duty purposes and in continuous operation; hence their fitting in for doing high-capacity production in fixed plants. Forces between a stationary and moving jaw in a small space compress hard materials with a mobile or stationary jaw crusher. The material is usually fed at the top of the jaws, compressed, and broken to the bottom piece against the fixed piece of the jaw. Mobile jaw crushers are versatile, mobile, and may be driven to various sites, thus making them suitable for temporary projects or operations of crushing near the source. On the contrary, stationary ones are created for running continuously at one place with high output and steady performance. While the mobile jaw crusher has some advantages in flexibility and mobility, in continuous operation, the stationary jaw crusher is much more effective and reliable. Application areas where both the types of jaw crushers are necessary for crushing and processing diverse types of materials.
Components of Mobile and Stationary Jaw Crushers
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Components of Mobile Jaw Crushers
The below-mentioned are major parts of a mobile jaw crusher that perform an important role in smooth mobility and its working:
a. Body of Jaw Crusher
The frame is the main structural part of the mobile jaw crusher, wherein the crushing chamber is composed and the movable jaw is supported.
b. Engine and Hydraulic System
The driving power and energy for operation of the mobile crushers come either from a diesel engine or an electric motor. The hydraulic system controls the moving of the jaw, controls the opening size of the crusher, and ensures smooth running.
c. Feeder and Hopper
In conventional design in mobile jaw crushers, these are provided with a feeder that regulates the supply of material to the crushing chamber and a hopper in which the material, prior to feeding into the crusher, temporarily falls. These will provide steady and controlled feeding of the material to the crusher for proper processing.
2. Stationary Jaw Crushers Components
It is also much larger and designed for heavy-duty applications in fixed locations; the stationary jaw crusher is, in general, characterized by strong features including:
a. Fixed Jaw and Movable Jaw
The major working units of the stationary jaw crusher are a stationary crushing surface and a movable one in which motion occurs. The stationary or fixed jaw does not move but provides the other half-stationary unit, while the movable one exerts forces against the material to be crushed on the fixed one.
b. Crushing Chamber and Side Liners
It is designed in such a way that the material being crushed is adequately accommodated between the jaws for complete reduction. The side liners prevent wear on the crusher to maintain the durability of the machine.
c. Drive System and Control Panel
Generally, fixed type jaw crushers are connected with an electric drive and power supply. With such types of crushers, large volumes can be continuously processed because the driving system operates permanently. The control board provides a possibility to check on operating parameters and perform the best operation-changing given settings accordingly. In this way, effective and smooth crushing processes could be provided.
Application Areas of both Mobile and Fixed Jaw Crushers
1. Application areas of Mobile Jaw Crusher
The application areas of a mobile jaw crusher are found in a place that requires strong motives in mobility and flexibility: for example,
a. Construction Sites
It is useful in the breakdown of the concrete, asphalt as well as demolition debris at the demolition site. The ease with which the equipment move around project sites has been an easy way through which contractors move the crusher from one place to another hence providing on-site crushing. Mobile jaw crushers are those that can be transferred at different mining sites to assist in the separation of the ore and minerals and assist in the extraction of elements present in these materials. These save much on transportation of material to and from a site.
- 2. Application of Stationary Jaw Crushers
Stationary jaw crushers create favor for themselves in some industries and applications that involve continuous and high volume crushing:
a. Quarries and Aggregate Production
Stationary crushers are normally used in quarries and in-situ production sites for heavy crushing of rocks and gravel. They find their application in material handling sites because of their stationary nature and offer huge volume processing at uniformity.
b. Recycling Centers Fixed
jaw crushers are typically applied in recycling plants where materials to be generally recycled from concrete, bricks, and asphalt. These offer performance and durability for continuous operation; hence, fit various types of materials to be effectively recycled.
Principle of Operation for Mobile and Stationary Jaw Crushers
The working principle of both mobile and stationary jaw crushers is basically the same: materials are compressed between a fixed and moveable piece of jaw, thus performing the crushing action. The material to be crushed is fed into the feed opening of the crusher by means of a vibrating feeder or conveyor. The crusher mounted on wheels for better mobility around various work sites is on either wheeled chassis or tracks. It occurs when the material against a fixed jaw is compressed and powered by a movable jaw in an onward position for it to break into fragments that fall through the bottom of the jaws. In the jaw stationary-type crushers, the machinery in the crushing plant setup will remain at the exact point, providing high capacity at unbroken operation. The material feed is regulated and controlled to ensure the efficient crushing, the stationary jaw applying force to the material against the fixed jaw for desired reduction in size. Whether mobile or stationary, the jaw crushers do the crushing operations and thus provide efficient and reliable operations. Additional advantages of mobile jaw crusher are flexibility and on-site crushing, which obviously indicate that these can be transferred to various locations quite easily. That is pretty useful for the industries in construction and mining where the operation of the crushing machines needs to be shifted around different project sites. The stationary jaw crushers are the heavy-duty machines which perform under rugged conditions at the stationary site. More for longer run operational processes with high capacities to suit quarries and mining operations, recycling plants use a lot of constant crushing. Thus, the critical nature of both stationary and mobile jaw crushers within materials treatment comes out to be vital in efforts toward acquiring efficient production of aggregated minerals, ores, or recyclable materials within the variety of industries.
Mobile Jaw Crusher for Sale
Mobile jaw crushers have become a required equipment for contemporary mining and construction because to their all-around performance and running economy. These machines, directly at the worksite, are designed to crush numerous types of materials, including hard stones, ores, and demolition trash, therefore eliminating the need for material transportation to a specified crusher site. Apart from reducing transportation costs, this mobility improves operational flexibility, thus allowing the more efficient advancement of the projects.
Polygonmach enables us to provide many mobile jaw crushers to meet various project specifications. Through sophisticated features like changing jaw settings, best fuel efficiency and control ease of use, our crushers provide maximum performance and user friendliness. Our mobile jaw crushers provide a consistent solution to meet your material processing needs whether your activity is quarrying, mining, or recycling.
Used Mobile Jaw Crusher for Sale
Purchasing second-hand mobile jaw crushers is a smart approach for companies wishing to acquire more equipment without having to cope with the expensive related with new equipment. Used crushers have less setup time needed and fast availability as one benefit. Nevertheless, proper management of the used equipment by means of continuous inspection and maintenance is equally vital to guarantee its working and serviceability.
Polygonmach offers a range of second-hand mobile jaw crushers, carefully maintained and tested to satisfy needs. Our selection of used equipment provides consistent performance for a fraction of the cost of new equipment for businesses striving to optimize their operations and manage budgets.
Mobile Jaw Crusher Manufacturers
Mobile jaw crushers have a saturated market with multiple manufacturers of equipment with various uses and characteristics. Mobile crushers must be of outstanding quality for powerful performance under tough circumstances while preserving robustness and deliverability while they are operating. Advanced engineering, strong construction and efficiency are very important to guarantee the lifespan and operation of the equipment.
Polygonmach is a major manufacturer of mobile jaw crushers because including both a solid structural design and cutting-edge technology guarantees excellent performance in a crushing application. Every one of them always performs at the best possible level on the market as we always aim to develop our products in accordance with client happiness and innovation. Choosing Polygonmach is an investment in the kind of tools that would optimize human resources, boost production, and be sturdy enough to satisfy the hardest working settings.