Stationary Batch Type Hot Mix  Asphalt Plants

What is Stationary Asphalt Plants and functions?

Polygonmach  stationary hot mix asphalt plant refers to an asphalt plant that is fixed in one location and produces hot mix asphalt continuously. It is not portable and is typically used for large-scale asphalt production projects. Capacity vary from 60-400 tph.

The functions of Polygonmach stationary asphalt plant includes:

Aggregate Storage

Aggregate storage in asphalt plants is critical for the provision of materials necessary for asphalt production. Aggregates – crushed stone, gravel, and sand – are stored in large bins or stockpiles at an asphalt plant. These materials are the backbone of the asphalt mix and are categorized based on size and quality before being fed into the mixing process. Efficient aggregate storage systems ensure a continuous supply of materials, maintaining production rates and allowing for different asphalt mix formulations.

Drying Drum

The drying drum is a vital component of asphalt plants designed to remove moisture from aggregates. Before mixing with asphalt binder, aggregates must be dry and heated to a specific temperature. The drying drum is a rotating cylinder that utilizes direct or indirect heating methods to elevate the aggregate temperature, ensuring optimal adhesion between the aggregate and the asphalt binder. This process not only improves the quality of the asphalt mix but also enhances its durability.

Asphalt Binder Storage

Asphalt binder storage is a system dedicated to maintaining the asphalt binder – a petroleum product used to bind the aggregate – in a liquid state until it's mixed with the heated aggregate. Storage tanks are insulated and equipped with heating systems to keep the binder at a specific temperature. Proper storage conditions are crucial to preserve the quality of the binder, prevent premature aging, and ensure it is in the optimal state for mixing with the aggregate.

Mixing Unit

The mixing unit is the heart of the asphalt plant, where the heated aggregate and asphalt binder are combined to produce the final asphalt mix. This process requires precise control of temperature and proportions to achieve the desired mix specifications. The mixing unit can either be a batch mixer, which produces asphalt in batches, or a drum mixer, which mixes the components in a continuous process. The choice between the two depends on the specific needs of the project and the plant's operational efficiency.

Control System

The control system in asphalt plants is an advanced, computerized system that oversees the entire production process, from aggregate storage to the final asphalt mix. It ensures the accurate proportioning of materials, temperature control, and process timing, resulting in a consistent quality of the asphalt mix. Modern control systems offer intuitive interfaces, real-time monitoring, and the capability to adjust processes quickly, significantly enhancing the plant's efficiency and productivity.

Storage Silos

Storage silos are tall, cylindrical structures designed for the short-term storage of the finished asphalt mix until it is transported to the construction site. They preserve the temperature and quality of the asphalt mix, enabling asphalt plants to produce in advance of demand. Silos are equipped with anti-segregation systems, ensuring the mix remains homogenous. Multiple silos can be used to store different types of asphalt mixes, maximizing a plant's flexibility and response to varying construction needs.

The operation of Polygonmach stationary asphalt plant typically involves the following steps:

Aggregates are stored in the designated bins/silos of the plant.

The aggregates are fed into the drying drum, where they are heated and dried.

The heated aggregates are then transported to the mixing unit.

Asphalt binder is heated and pumped from storage tanks into the mixing unit.

The aggregates and asphalt binder are mixed thoroughly to produce hot mix asphalt.

The hot mix asphalt is stored in storage silos before being loaded onto trucks for transportation.

Why you  choose Polygonmach stationary asphalt plant, consider the following factors ?

Production Capacity:

We design as per  your project requirements and select a plant that can meet your desired asphalt production volume.

Quality Control:

We design plant that has robust quality control measures in place to ensure consistent and high-quality asphalt production.

Efficiency:

We design the plant that maximizes energy efficiency, material usage, and production output. Look for features that optimize drying and heating processes, accurate proportioning, and thorough mixing.

Durability and Reliability:

We design the construction quality and reliability of the plant. Look for components and materials that can withstand continuous operation and harsh conditions.

Environmental Compliance:

We manufacture that the plant incorporates advanced pollution control devices to minimize emissions and comply with environmental regulations.

Key features of Polygonmach stationary asphalt plant include efficient drying and heating systems, accurate proportioning systems, reliable mixing units, advanced control systems, and easy maintenance access.

Polygonmach stationary asphalt plant can be understood from the following points:

Construction Quality: We manufacture the plant constructed with high-quality materials and components, ensuring durability and reliability.

Efficient Heating and Drying:

The plant  have an efficient drying drum that effectively heats and dries the aggregates.

Precise Proportioning:

The plant is with accurate and reliable systems for measuring and proportioning aggregates, asphalt binder, and other additives.

Thorough Mixing:

The mixing unit  ensures  thorough blending of aggregates and asphalt binder to achieve a uniform mixture.

Control System:

Polygonmach plant  has a sophisticated control system that monitors and regulates various parameters, allowing for precise control of the production process.

Materials used in Polygonmach stationary asphalt plants include aggregates (such as crushed stone, sand, or gravel), asphalt binder (a petroleum-based binder), and various additives.

The application areas of Polygonmach hot mix stationary asphalt plant include road construction, highway projects, airport runways, parking lots, and any other projects where hot mix asphalt is required. Hot mix asphalt is commonly used for its durability, strength, and ability to withstand heavy traffic loads.

To be considered the best in the world, Polygonmach asphalt plant try to demonstrate exceptional performance, high production capacity, superior quality control, energy efficiency, and compliance with environmental regulations. It  also have a solid track record of successful projects and positive customer feedback.

Specific data and features of high-performance and well-designed Polygonmach asphalt plants can vary based on manufacturers and models. 

Fuel types used in Polygonmach asphalt plants include natural gas, diesel, and heavy oil. Emission numbers depend on the efficiency of pollution control devices and adherence to environmental standards. It's important to consider local regulations and choose a plant that minimizes emissions.

Components of Polygonmach  stationary asphalt plant include cold feed bins, drying drum, asphalt binder storage tanks, mixing unit, control system, storage silos, and pollution control devices. Each component has a specific function to facilitate the production of hot mix asphalt.

A key indicator of a well-designed Polygonmach asphalt plant is its ability to consistently produce high-quality asphalt mixes that meet or exceed specified requirements. Factors such as efficient heating and drying, precise proportioning, thorough mixing, and advanced control systems contributes  to Polygonmach asphalt plant. Durability, reliability, and ease of maintenance are also important indicators of Polygonmach asphalt plant.

PBA 40-60 Tph Stationary Asphalt Plant

PBA 40-60 Tph Stationary Asphalt Plant

PBA 40-60 Tph Stationary Asphalt Plant

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PBA 60-80TPH Stationary Asphalt Plant

PBA 60-80TPH Stationary Asphalt Plant

PBA 60-80TPH Stationary Asphalt Plant

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PBA 80-100 TPH Stationary Asphalt Plant

PBA 80-100 TPH Stationary Asphalt Plant

PBA 80-100 TPH Stationary Asphalt Plant

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PBA 100-120 Tph  Stationary Asphalt Plant

PBA 100-120 Tph Stationary Asphalt Plant

PBA 100-120 Tph Stationary Asphalt Plant

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PBA 120-140 Tph  Stationary Asphalt Plant

PBA 120-140 Tph Stationary Asphalt Plant

PBA 120-140 Tph Stationary Asphalt Plant

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PBA 140-160 Tph  Stationary Asphalt Plant

PBA 140-160 Tph Stationary Asphalt Plant

PBA 140-160 Tph Stationary Asphalt Plant

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PBA 160-200 Tph  Stationary Asphalt Plant

PBA 160-200 Tph Stationary Asphalt Plant

PBA 160-200 Tph Stationary Asphalt Plant

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PBA 200-240 Tph Stationary Asphalt Plant

PBA 200-240 Tph Stationary Asphalt Plant

PBA 200-240 Tph Stationary Asphalt Plant

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PBA 240-320 Tph  Stationary Asphalt Plant

PBA 240-320 Tph Stationary Asphalt Plant

PBA 240-320 Tph Stationary Asphalt Plant

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PBA 320-400 Tph  Stationary Asphalt Plant

PBA 320-400 Tph Stationary Asphalt Plant

PBA 320-400 Tph Stationary Asphalt Plant

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Pioneer in Innovative Technology: Polygonmach

POLYGONMACH is a leading global manufacturer of concrete batchingplants, crushing screening plants, and asphalt plants. With TSE and ISO 9001 quality assurance certifications ans a commitment to innovation, quality, and customer
satisfaction, we have established ourselves as a trusted name in the construction industry. Our extensive range of high-performance plants caters to the diverse needs of construction projects, ensuring efficiency, reliability, and durability.

 

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