1000x44400mm Telescopic Radial Conveyor-Russia-Kazan

Our stacker has been commissoned succesfully

2x500 Ton Çimenot Silolarımızın Polonyada kurulumu tamamlandı

500 tons of bolted cement silo was successfully put into service

Mobil 100m3/h

Mobile 100m3/hour Concrete Batching Plant

Mobil 100 m3/hour concrete plant commissioned in Mersin

Mobile Concrete Batching Plant was put into service

Telescopic radial stacker

40x150 Telescopic radial stacker embarked on

Mobil 60m3 Beton Santrali

Mobile 60m3 Concrete Plant and Mobile Vertical Shaft Crusher Put into Service

sand washing and screening equipment

Our 450 Ton/hour Washing and Screening Plant was put into service in California.

Sabit 120-135m3 saat beton santrali

Fixed 120-135 m3 hour concrete batching plant was put into service. Thank you to our customer for his choice.

Design, Drawing, Planning and Modeling

With its 15 years of experience, Polygonmach prepares scientific design, planning and calculation.

High Quality Manufacturing Services

Polygonmach manufactures its products using quality materials with its experienced and professional workforce and delivers its products on time.

Special Application Solutions for Your Needs in the Industry

Polygon Mach has long years of site experience to bring projects to life.

Customer Satisfaction in Our Company

Polygonmach installs and launches, delivers its products within a set timeline and trains customers how to use it.

Asphalt Equipment Manufacturers


OUR PRODUCTS

Stationary Concrete Batching Plants

Stationary Concrete Batching Plants

Stationary batching plants is preferred for long term located projects. Polygonmach offers and serves such plants for customers which produces high volumes of concrete in short time period.

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Mobile  Portable Concrete Batching Plant

Mobile Portable Concrete Batching Plant

Mobile plants consist of mobile concrete mixers are designed to be mobile and by this way are installed on towable chassis with wheels for maximum mobility and quick setup. 

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Stationary Crushing and Screening Plants

Stationary Crushing and Screening Plants

Polygonmach designs and manufactures crushing and screening equipment with different configurations and capacity values ​​according to customer needs and preferences. 

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Mobile Crushing and Screening/ Washing Plants

Mobile Crushing and Screening/ Washing Plants

Polygonmach Mobile Crusher Plant: In addition to this, you need to know more about it. Polygonmach manufactures different sizes and types of mobile crushing plants.

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Stationary Batch Type Hot Mix  Asphalt Plants

Stationary Batch Type Hot Mix Asphalt Plants

Polygonmach can produce mobile or fixed asphalt plants with capacities . High quality asphalt plant are produced with experienced staff.

 

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Mobile Hot Mix Batch Type Asphalt Plants

Mobile Hot Mix Batch Type Asphalt Plants

Polygonmach can produce mobile or fixed asphalt plants with capacities.High quality asphalt plant are produced with experienced staff.

 

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FREQUENTLY ASKED QUESTIONS


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NEWS

How to Produce High Quality Concrete?

How to Produce High Quality Concrete?

High Quality Concrete Production

Ready-mixed concrete is preferred in many areas, especially in superstructure projects, in our country and in the world. In order to meet the increasing need for concrete over time, various companies are installing concrete plants and thus trying to meet the increasing demand. Ready-mixed concrete is provided by concrete plants. Different concrete plants can be produced in accordance with the desired capacities with the designs suitable for the needs, and unlimited design possibilities are offered by making different set mixer installations. Concrete plants that can produce for the desired cubic meter / hour can be designed and installed easily. Many different mixers such as twin-shaft mixers, single-shaft mixers, planetary mixers, pan mixers, conical mixers are designed by our company and the most accurate mixers are used according to the desired concrete type.

High Quality Concrete Plants

Production in concrete plants is carried out in terms of the targeted production, however, a performance delivered above its capacity may cause problems for the facility over time. For this reason, it should be taken into consideration that the design and planning is done in the correct way before the concrete plant is installed and that the capacity is expandable in the following process. Our company makes use of world's leading high-quality products during production and installation, and uses products of brands such as SIEMENS, SHNEIDER, KOHLER etc. especially in electronic components. Thanks to its advanced features, it is easy to use and can be used to monitor all stages in case of any undesired situation and makes plant installations with the capability to control and have an emergency stop option. Primarily, facilities that can produce high quality concrete in accordance with the standards of occupational safety are produced and assembled.

Production of Concrete Plants

Along with the developing technologies, the production of concrete plants with different production capacities and with different design and functions are carried out by our company. By building silos of different capacities and different sizes, both stationary concrete batching plants and mobile concrete batching plants are produced. The products are produced both bolted and welded, thus exhibiting a high level of durability against vibration and all working conditions. It is ensured that all components, especially cement silos, show high level of resistance to environmental conditions.

What are the Types of Concrete Batching Plants?

Stationary Concrete Batching Plants

Stationary concrete batching plants are designed for large-scale projects that require high volume concrete production consistently. These plants are fixed at a single location and equipped with powerful mixers, large silos, and conveyor systems to manage materials. They are ideal for long-term projects such as the construction of dams, highways, and large buildings, where the quantity and quality of concrete need to be maintained at high levels. The setup time for stationary concrete batching plants is significant, but once operational, they provide efficiency and reliability in high-volume concrete production.

Stationary plants are less flexible than their mobile counterparts but excel in terms of capacity and robustness. They require a substantial initial investment and are typically used in fixed site long-term projects where moving the setup is not practical. These plants also offer higher precision with mixtures and can handle large-scale mixes with ease, supporting consistent texture and strength of concrete.

Mobile Portable Concrete Batching Plants

Mobile portable concrete batching plants are known for their flexibility and portability, designed to be easily moved from one construction site to another. This type of plant is particularly beneficial for projects such as road construction, urban infrastructure projects, and multiple site projects where the batch plant needs to be shifted frequently. They are quick to erect and dismantle, which reduces downtime and allows for the efficient allocation of resources, minimizing project timelines and costs.

These plants are typically smaller than stationary plants and have a compact design, making them ideal for temporary sites with space constraints. Despite their size, mobile concrete batching plants do not compromise on the quality of concrete produced. They include all necessary equipment like mixers, silos, and control systems, just on a more compact scale, providing flexibility without sacrificing productivity.

Compact Concrete Batching Plants

Compact concrete batching plants are a variant designed for small to medium-scale projects, offering a good balance between portability and production capacity. These plants are more compact than the general stationary models but are designed to be easier to set up and more manageable than fully mobile systems. They are particularly useful for residential and commercial construction projects where space might be limited but a significant volume of concrete is still needed.

The design of Compact concrete batching plants focuses on optimizing space and enhancing usability without a large footprint. They maintain operational efficiency and are equipped with modern automation and control systems to ensure consistent concrete quality. Their compact nature allows for easier installation and quick start-up times, making them a versatile choice for several construction scenarios.

Dry Type Concrete Batching Plants

Dry type concrete batching plants are distinct in that they mix the dry components of concrete before adding water in the mixer truck. This type of plant is typically used in projects where the setting time of concrete needs to be controlled directly at the pouring site. It allows for better management of the concrete's hydration process, which can be crucial in projects with specific performance requirements under variable conditions.

These plants are advantageous because they reduce the risk of premature hydration and can be beneficial in warmer climates where controlling the curing process is vital. Moreover, dry type plants are usually simpler and less expensive in terms of initial setup and maintenance compared to their wet mix counterparts. They provide a more efficient and practical solution in environments where precise control over the mixing water is necessary.

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Bitumen Emulsion and Polymer Modification Plant

Bitumen Emulsion and Polymer Modification Plant

What is Bitumen Emulsion and Polymer Modification Plant?

With the developing technology all over the world, road construction and therefore the asphalt requirement has increased. Bitumen emulsion is used in the road stabilization phase to produce different types and different kinds of asphalts. In order to be able to produce asphalt with the desired properties and conform to the standards and to be durable for a long time in various regions, not to break, to be elastic, and to stick well to the soil layer, first, the design and production of the polymer medication plant should be done by professional teams. Polymer modification and bitumen emulsion plants can be installed by creating combinations of different properties with different capacities and different numbers. Different asphalt plants with both fixed and mobile features can be established. Thanks to these facilities, which are built according to the needs, you can easily respond to the needs of the customer.

Bitumen Emulsion

Depending on where the customer will use the asphalt, polymer modification facilities are specially designed upon request. It is possible to easily move and set up in container type facilities. Thanks to the system's internal regulators and weighing, it can work in harmony in any environment. For this reason, it is specially prepared for polymer modification processes and optional insulation can be carried out by our company. By providing the necessary conditions for all kinds of asphalt that require sensitive and professional production such as stone mastic asphalt (SMA), the processes of formulating bitumen, weighing, and sensitive mixing with Germany-oriented mills are fully met. Thanks to the bitumen emulsion facility, bitumen production with desired properties is made and offered to customers at affordable prices.

Emission Emulsion Plant

There are different facilities that provide bitumen emission. Container-type compact structures are created by making practical designs for easy transportation and easy installation. In this way, container type systems can be easily transported by means of transport vehicles. Since many parts such as the mill, bitumen pump, bitumen valve and bitumen and emission pipelines, which are manufactured with jacket heating feature, are manufactured professionally in container structures, it can be transferred without any problems and the production can be started in a short time by easily installing in the desired area. All productions are resistant to working with acidic water and are also affected by external factors at a minimum level. You can contact our company for designs in different capacities for requirements.

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Cement Silo, an Indispensable Element of Concrete Batching Plants

Cement Silo, an Indispensable Element of Concrete Batching Plants

What is the Capacity of the Cement Silo?

Cement silo is the systems used to store the concrete required in concrete plants, whose number is increasing day by day in our country and in the world. The dimensions of the cement silo can be manufactured in different capacities according to the design and production or the needs of the facility. Cement silos used by companies providing ready-mixed concrete services today can have a concrete storage capacity of 30 to 5000 tons. Although production is based on an average storage capacity of 30 to 5000 tons, the storage capacity can be increased according to the needs of the concrete plant. The main purpose of use of cement silos is to ensure the quality of the concrete at the time it is prepared and the storage of the concrete for a long time. In this way, the concrete stored although it was first prepared can be delivered to the desired customer on time without any interruption.

What is the Importance of Cement Silo for Concrete Batching Plants?

Cement silos play an instrumental role in the efficient operation of concrete batching plants. These facilities rely on a continuous supply of cement to produce concrete, and silos provide a central, large volume storage solution that ensures cement is readily available when needed. By storing cement in silos, concrete plants can maintain production without delays, contributing to steady and efficient workflow. This availability is crucial for large-scale construction projects where the timely supply of mixed concrete is critical to meeting project timelines and budget constraints.

Moreover, cement silos help preserve the quality of the cement, protecting it from environmental elements such as moisture and contamination. This protection is vital since the quality of cement directly affects the strength and durability of the concrete produced. Silos are equipped with systems to maintain the optimal condition of stored cement, including features to prevent caking and ensure easy flow of cement into mixing units. Therefore, the presence of cement silos at concrete plants not only boosts operational efficiency but also enhances the quality of the concrete outputs, making them a critical asset in concrete production setups.

Concrete plants facility consists of many different parts, especially the cement silo. In concrete plants, different quality and different amounts of concrete are made ready and stored. In order to prepare concrete with different properties, it is ensured that water, sand, cement and different chemicals are mixed, and material is produced in accordance with the desired standards. In order to complete these processes, the need to install different machines together is also met. Concrete plants can be manufactured in different production capacities as well as in different designs and with different features. It can be a fixed type concrete batching plant depending on demand, and mobile type concrete batching plants are also manufactured upon request. Concrete batching plant installations, which are fully safe and equipped with the latest technology products in accordance with all needs, are carried out by our company with a guarantee.

In Which Areas Are Cement Silos Most Preferred?

Cement silos are essential storage structures used in various industries for storing and handling cement in bulk quantities. These silos play a crucial role in the construction industry, providing a convenient and efficient way to store cement on-site.

1. Construction Industry

In the construction sector, cement silos are utilized for storing bulk cement to ensure a steady supply of this crucial building material. Construction sites often require large quantities of cement, and silos help in keeping the material safe, dry, and easily accessible. This storage solution minimizes the need for frequent transportation of cement and reduces the risk of contamination or spoilage, maintaining the quality of the cement for construction projects.

2. Concrete Production Plants

Concrete production plants extensively use cement silos to store cement before it is mixed with other components like aggregates, water, and additives to produce concrete. These silos help in streamlining the production process by providing a centralized location for cement storage. By having an on-site storage solution, concrete plants can efficiently manage their inventory and ensure a continuous supply of cement for their production needs. Additionally, cement silos help in reducing logistical costs and optimizing the overall operational efficiency of concrete manufacturing facilities.

Cement Silo Types for Every Need from Polygonmach

1. Bolted Segment (Kitset) Cement Silo

Bolted segment or kitset cement silos are manufactured in sections that are bolted together on-site, providing a cost-effective and flexible solution for cement storage. This design allows for economical shipping as the silo parts can be transported in compact packages and assembled at the destination. This type is particularly advantageous in areas that are difficult to access or where transporting a fully assembled silo would be impractical. Bolted silos offer excellent durability and are equipped with all the necessary features such as filters, safety valves, and level indicators. Their modular nature also allows for easy expansion if storage needs increase.

2. Horizontal Low-Level Cement Silo

Horizontal low-level cement silos are designed for ease of access and mobility, positioned close to the ground without necessitating major structural supports. These silos are typically easier to install and maintain than their vertical counterparts. They are particularly favored in mobile applications and for use at temporary sites, such as during roadwork or remote construction projects. Their low-profile design makes them less conspicuous and possibly suitable for locations where height constraints exist. Horizontal silos can also be equipped with wheels to enhance their portability, allowing for quick repositioning and setup.

3. Monoblock Welded Cement Silo

Monoblock welded cement silos are constructed as a single piece that does not require assembly, providing a robust and leak-proof storage solution. These silos are typically manufactured offsite and delivered ready for use, which can greatly reduce setup time on a construction project. The welded design ensures that the silo is free from leaks, which is critical for maintaining the quality of the cement. Monoblock silos are commonly used in permanent installations where movement of the silo is not anticipated. Despite their sturdiness and reliability, the main limitation is transportation, as the silo needs to be shipped as a whole unit.

4. Mobile Cement Silo

Mobile cement silos are designed for temporary or mobile operations needing efficient storage and management of cement. Easily transported via truck or trailer, these silos are ideal for contractors who move between multiple construction sites. They typically come equipped with all the essential features found in stationary silos, such as dust collectors and electronic weighing systems with digital displays for precise inventory management. The mobility of these silos offers a significant logistical advantage, reducing cement waste and improving project efficiency by having on-site cement storage that can be relocated as needed.

How Does Cement Silo Work?

A cement silo operates as a key storage container used in industries such as construction and concrete manufacturing, to store large amounts of cement. The basic working principle involves filling the silo from the top, usually via a pneumatic hose that pumps cement from delivery trucks into the silo. Once filled, the cement is stored securely within the silo, protected from moisture and other environmental factors that could potentially degrade its quality. Silos are typically constructed from materials like steel or concrete, which provide durability and resistance against the elements, ensuring the stored cement remains dry and uncontaminated.

When cement is required, it is extracted from the bottom of the silo through a discharge system. This part of the operation is critical and can vary depending on the type of silo. Some silos use a gravity-fed system where the cement naturally flows down and out due to gravity, while others may deploy mechanical systems like screw conveyors or augers to actively move the cement out of the silo. Additionally, aerators may be utilized to fluidize the cement, making it easier to handle by reducing its tendency to settle and clump. This efficient extraction process ensures continuous flow and availability of cement for production processes, contributing significantly to maintaining productivity in cement usage environments.

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Pioneer in Innovative Technology: Polygonmach

POLYGONMACH is a leading global manufacturer of concrete batchingplants, crushing screening plants, and asphalt plants. With TSE and ISO 9001 quality assurance certifications ans a commitment to innovation, quality, and customer
satisfaction, we have established ourselves as a trusted name in the construction industry. Our extensive range of high-performance plants caters to the diverse needs of construction projects, ensuring efficiency, reliability, and durability.

 

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