120m2/h mobile concrete plant commisoned in Eastern Europe

120m2/h mobile concrete plant commisoned in Eastern Europe

100m3 stationary plant put into service in BENIN

100m3/h stationary plant put into service in BENIN

Design, Drawing, Planning and Modeling

With its 15 years of experience, Polygonmach prepares design, planning and calculations on a scientific basis.

High Quality Manufacturing Services

Polygonmach produces its products using quality materials with its experienced and professional workforce and delivers its products on time.

Tailor Made Solutions for Your Requirements

Polygonmach has long-standing site experience to bring projects to real life.

Customer Satisfaction in Our Company

Polygonmach installs and commissions its products within a specific timeline, delivers them, and trains customers how to use it.

Asphalt Equipment Manufacturers


OUR PRODUCTS

Stationary Concrete Batching Plants

Stationary Concrete Batching Plants

Stationary batching plants is preferred for long term located projects. Polygonmach offers and serves such plants for customers which produces high volumes of concrete in short time period.

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Mobile  Portable Concrete Batching Plant

Mobile Portable Concrete Batching Plant

Mobile plants consist of mobile concrete mixers are designed to be mobile and by this way are installed on towable chassis with wheels for maximum mobility and quick setup. 

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Stationary Crushing and Screening Plants

Stationary Crushing and Screening Plants

Polygonmach designs and manufactures crushing and screening equipment with different configurations and capacity values ​​according to customer needs and preferences. 

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Mobile Crushing and Screening/ Washing Plants

Mobile Crushing and Screening/ Washing Plants

Polygonmach Mobile Crusher Plant: In addition to this, you need to know more about it. Polygonmach manufactures different sizes and types of mobile crushing plants.

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Stationary Batch Type Hot Mix  Asphalt Plants

Stationary Batch Type Hot Mix Asphalt Plants

Polygonmach can produce mobile or fixed asphalt plants with capacities . High quality asphalt plant are produced with experienced staff.

 

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Mobile Hot Mix Batch Type Asphalt Plants

Mobile Hot Mix Batch Type Asphalt Plants

Polygonmach can produce mobile or fixed asphalt plants with capacities.High quality asphalt plant are produced with experienced staff.

 

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FREQUENTLY ASKED QUESTIONS


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NEWS

What is a washplant?

What is a washplant?

Wash Plant

Wash plant is a highly essential equipment utilized in nearly all sectors to clean and process raw material. It is widely utilized in construction, mining, and recycling industries to remove impurities such as clay, silt, and other undesirable materials from minerals, sand, and gravel. Wash plants transform processed material into quality-oriented for subsequent use as per industry need. These plants utilize diversified techniques like spraying water, scrubbing, and screening to eliminate impurities and yield clean and high-grade material. They also utilize advanced features like screens, scrubbers, and dewatering systems to attain maximum efficiency and productivity.

Polygonmach is capable of manufacturing high-quality wash plants to suit the requirements of various industries. Our wash plants are designed with the ability of washing a range of materials in a manner where washing and separation would be successful. Whether it is industrial recycling for purpose, aggregate processing, or mining, our wash plants are designed to withstand harsh conditions with the employment of robust materials. Our completely customized solutions are supported by our state-of-the-art technology and expertise to address the specific requirements of our patrons. Our main emphasis lies in increased production by creating as little of a carbon footprint as feasible through the treatment and recycling of wastes using the latest processes.

Coal Wash Plant

Coal wash plant is the application of a plant that cleans coal by washing away soil, stones, among others that constitute the existence of coal prior to being subjected to the utilization process of this commodity in order to generate power. Coal is predominantly extracted underground or on the ground and is characterized by high impurities, which will reduce its efficiency and yield more emissions upon burning. A wash plant washes the coal with water, chemicals, and mechanical treatment, enhancing its calorific value and quality for use in industry. The process would generally include crushing, screening, and density separation of the coal, so more quality coal is recovered while wastage is reduced.

We at Polygonmach design and produce cutting-edge coal wash plants that improve the quality of coal and are effective. Our plants utilize the latest separation technology like flotation, jigs, and cyclones to provide optimum coal recovery and minimum waste creation. We also possess environmentally friendly water treatment plants for water conservation and pollution management. Drawing from our experience, we provide customized coal wash plants that are designed to meet the specific requirements of our clients with maximum effectiveness and compliance with regulations.

Wash Plant for Gold

Gold wash plant is advanced machinery employed in gold mining for the purpose of extracting precious gold nuggets from dirty materials such as stones, sand, and soil. Mechanical pressure and power from water is employed by gold wash plants in order to separate gold from other impurities. The plants normally come with amenities such as sluice boxes, trommels, and shaker tables for the purpose of facilitating gold extraction. The washing operation is more productive with less labor and higher ratios in gold recovery, and hence making it an extremely significant investment for small and large-scale mining companies.

Polygonmach produces and builds high-capacity gold wash plants that meet various mining requirements. Our gold wash plants are built and engineered to be effective and long-lasting with the newest technology to recover gold optimally. We have fixed and portable wash plants which are versatile regarding the location of the mine as well as requirements of operation. The plants contain water recycling plants for minimizing environment disruption and optimum working. Our experience has equipped us with support towards rationalization of gold extraction processes of the mining companies to minimize losses as well as ensure maximum profitability along with quality efficient wash plant solutions.

Wash Plant Type

There are several types of different wash plants used for specific functions and industries. The three largest categories of wash plants include stationary wash plants, shaker wash plants, and trommel wash plants. Trommel wash plants are built in order to employ rotary cylindrical screens to classify material based on size, thereby making them extremely effective in coal mining and processing gold. Shaker wash plants are built to employ vibrating screens to segregate coarse and fine material, which is typically utilized in sand and gravel washing. Fixed or stationary wash plants are permanent and employed on a long-term basis as in aggregate and coal washing facilities. All the wash plants are engineered specifically for processing a variety of materials to provide the optimum performance and efficiency.

Polygonmach produces different types of wash plants, which are applicable in different industries. Wash plants are mounted for maximum productivity with minimum operating costs. We use the finest materials and newest technology to develop our wash plants to give effective and reliable performance. For mining, construction, or recycling purposes, we provide customized solutions according to the requirements of our customers. Our design of wash plants ensures that companies can achieve quality output without compromising on efficiency or the environment.

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How Does a Gravel Wash Plant Work?

How Does a Gravel Wash Plant Work?

Aggregate Wash Plant

Aggregate wash plant means equipment utilized within the construction industry, mining business, and recycling sectors to cleanse and separate aggregates such as crushed stone, sand, and gravel. Aggregate wash plants purify raw materials from impurities in the form of dirt, clay, silt, and so on to produce higher quality aggregates that can improve construction activities. The washing process ensures the finished product to meet high industry standards of strength and durability and being highly appropriate for the manufacture of concrete, asphalt mix, and other uses when clean and properly graded material is required.

It begins with introducing raw material to the plant via hopper or conveyor. The material then passes through a screening unit whereby the over-size material is diverted and processed anew if necessary. After suitable sizing, the aggregate is conveyed over a range of washing units in combination, namely log washers, scrubbers, or fine material washers that use water jets and agitation to displace unwanted fines and impurities. The cleaned stone is further dewatered through cyclones or by the action of dewatering screens so that the surplus water is drained away before the product is shipped out or stored. It is a water-saving process and helps to improve the quality of aggregate material and sustainable building construction by saving water and limiting waste as far as possible.

Wash Plant for Sale

Companies searching for high-quality wash plants can buy several wash plants for sale. New washing plants have the advantage of new technology, which provides greater efficiency, less water usage, and improved overall performance. Some of the companies, such as Polygonmach, provide quality and general wash plants with different specifications for different project requirements so that each customer receives his/her preferred solution. The new machine is first costly but eventually yields to low maintenance cost, high capacity, and long lifespan.

There are even used wash plants available to be sold for people who want to buy an option that is lower in price. Second-hand machinery offers an economical means of acquiring good equipment at a lower cost. Where one purchases a second-hand wash plant, the plant condition, the maintenance, and the plant efficiency, however, need to be determined. One has to purchase from authorized dealers and manufacturers to ensure the plant is in good working condition in its best working state and fulfilling the requirements of an aggregate processing plant.

Mobile Wash Plant

Mobile wash plant is the ideal flexible solution for those businesses with on-site washing requirements for aggregates.

The units are also portable, in the sense that they are easy to be transported from site to site without being weighed down by complicated installation. Mobile washing plants are ideally suited for operation in cases where the origin of the raw material is constantly shifting on a daily basis, such as highway building, dredging, and temporary mining. The portability of these plants allows businesses to maintain production levels and lower shipping costs by washing the material where it is created. On-site wash plants typically include a combined wash and screen plant that removes objectionable fines and impurities from the aggregate. They are equipped with a range of washing equipment, ranging from hydrocyclones, sand screws, to dewatering screens, in order to offer assurance that the product is washed to the quality of the standard specification. Due to mobility and simplicity of use, mobile wash plants are a favorite of institutions seeking high levels of productivity and flexibility in aggregate washing operations.

Mobile Wash Plant for Sale

Businesses planning to invest in a mobile wash plant have a variety of alternatives depending on the business need and their budget.

New mobile wash plants are equipped with the latest technology, including automatic control systems, efficient energy-saving technology, and high rates of processing. The plants are designed to deliver maximum efficiency with low downtime and are an investment for businesses dealing in high-volume washing aggregate operations. Firms like Polygonmach supply mobile wash plants with a given industry in perspective for maximum economy and performance. In the event that the customers desire to buy a used mobile wash plant, it would be important to have regard to the life remaining and history of application of the plant, as well as the plant's condition.

Purchasing from a manufacturer or a good supplier can give some assurance to escape used equipment purchasing risk. While an older wash plant may be cost-effective, caution must be used to ensure that it is in good working condition and equipped properly to maximize efficiency. Well selected, a mobile wash plant can boost productivity and deliver great long-term payback for aggregate processing plants.

Screen Wash Plant

A screen wash plant is an aggregate washing plant to wash and separate material by size.

Screening and washing facilities accompany the plants to properly screen aggregates and make them purity-free. The screening component consists of trommels or vibrating screens that divide material by size, and the washing component consists of water jets and agitation that eliminate aggregates of fine particles, silt, and clay. Screen wash plants are prevalent in recycling facilities, mines, and sand and gravel mines to improve material quality as well as material processing consistency. A feature of a screen wash plant is that it can effectively process large amounts of material. By having screening and washing functions under one plant, such systems minimize material loss and enhance overall processing.

Polygonmach produces high-capacity screen wash plants for reliable, consistent performance with quality production. Either as a stand-alone or as an integral part of an aggregate complex, a screen wash plant is a required aspect of the production of clean, well-graded construction and industrial feed material.

Used Wash Plant Equipment for Sale

For businesses looking to expand their overall processing capacity without spending a fortune, purchasing used wash plant equipment is an option. Used wash plants, screens, and other washing equipment typically cost a fraction of the price of new equipment and are an excellent option for small- and mid-sized businesses. There are some very established equipment sellers and manufacturers who refurbished and maintained their used wash plants well enough to enjoy many years of use.

When purchasing used wash plant equipment, it is necessary to conduct a good inspection and sweeping of the machine.

Some of the most significant items to take into account are wear condition in washing components, screening system performance, and structural suitability of the entire plant installation.

Record inspections and trial operation can also guarantee if equipment is satisfactory in terms of operation. By purchasing a shrewd buy, businesses are able to acquire superior quality wash plant machinery at a small percentage of what is paid for new equipment, which translates to higher profitability and efficiency in aggregate washing operations. We at Polygonmach aim to provide quality aggregate processing machines and wash plants based on customers' needs. From stationary to mobile wash plants, screen wash plants, second-hand plant equipment, we strive to provide creative and reliable solutions for enhanced productivity and performance in aggregate processing.

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Revolutionizing the Fight Against Climate Change: Carbon Capture Plant

Revolutionizing the Fight Against Climate Change: Carbon Capture Plant

What is a Carbon Capture Plant?

A carbon capture plant is generally a plant built to reduce greenhouse gas emissions by capturing carbon dioxide (CO₂) from industrial processes, power generation, or directly from the air. Such plants use advanced technologies to isolate CO₂ prior to its emission into the atmosphere and mitigate it from contributing to global warming. The captured CO₂ can, after capture, be stored underground or repurposed for a variety of industrial uses, such as in the production of synthetic fuels or construction materials. Carbon capture plants are among important tools in fighting climate change and reaching net-zero emissions by equilibrating the amount of carbon released with the one being removed from the atmosphere.

In general, the operation mechanisms of a carbon capture plant occur in three layers: capture, transportation, and storage. In capture, CO₂ is separated from other gases produced by different industrial processes. It can be performed in various ways: pre-combustion, post-combustion, and oxy-fuel combustion. The captured CO₂ is further compressed and pipelined to a storage site by pipelines, ships, or any other means. Geological structures, including depleted oil and gas fields, are common storage sites. Polygonmach provides all kinds of innovative solutions for carbon dioxide capture and aims at a greener future.

How Much Does a Carbon Capture Plant Cost to Build?

The cost at which a plant for capturing the carbon could be built would very strongly depend upon and vary greatly regarding the size, technology, and also application. Estimates put the average costing at around US$500-1 billion-plus to create a large-scale facility. Additionally, the difficulty of the actual capture process also adds up other variables that influence the total investments, along with the distance between storage sites and regional economic parameters. Though apparently highly expensive to begin with, the long-run benefits accruing from carbon emissions reduction and compliances to environmental regulations could offset such costs.

The operational expenses are another critical point. The treatment at a carbon capture plant needs high energy consumption, up to 30% of the output of a facility. Due to the technological improvements and government support giving more opportunities to decrease costs for the processing technology, these challenges have started to be overcome. On the other hand, Polygonmach is aware of the financial barrier such kind of projects face, and thus it tries to make efficient solutions for the clients according to their specific needs.

Biggest Carbon Capture Plant

Located in Iceland, and its name is "Orca." This huge facility is operated by Climeworks and Carbfix, and it captures 4,000 tons annually; it started operation in 2021. ORCA separates CO₂ out of the air with the help of direct air capture technology and injects it into water and basalt stone formations. As the carbon eventually interacts with the stone to form solid minerals, it forever captures the CO₂. It was an important facility for global milestones in efforts toward combating climate change.

With continuous development in technology, other big carbon capture projects are under development around the world. Others will be installed in the United States, Canada, and Norway, capturing emissions from power generation, cement production, and steel manufacturing. Polygonmach is committed to the development and growth of such projects, contributing toward the transition of the world economy to low carbon.

Carbon Capture, Utilization, and Storage (CCUS)

CCUS is an integrated approach to manage CO₂ emissions. Further, this technology not only captures carbon but converts it for beneficial uses, making an otherwise harmful pollutant a useful commodity. For example, captured CO₂ can be used for enhanced oil recovery, in the manufacture of carbonated beverages, or for the preparation of building materials like concrete. CCUS, therefore, epitomizes the model of a circular economy wherein waste emissions are repurposed and the environmental footprint minimized.

CCUS has been described as the crucial technology to be deployed in the transition to net zero by 2050. Combining storage and utilization offers flexibility for deployment in many industries and across different geographies. Polygonmach explores all innovative ways to integrate CCUS technologies into projects, thereby making sure that clients are able to derive sustainable and economically viable solutions.

Direct Air Capture (DAC)

Direct Air Capture is a relatively new technology that captures CO₂ directly from the atmosphere-a solution for legacy emissions. Unlike traditional carbon capture methods, which rely on capturing specific industrial sources, DAC systems can be deployed anywhere, making them highly versatile. The captured CO₂ can then be stored underground or used in various applications, such as synthetic fuel production or greenhouse enrichment for agriculture. DAC is especially valuable for offsetting emissions from hard-to-decarbonize sectors, such as aviation and shipping.

Today, despite its potential, it is one of the most expensive ways to capture carbon at $100 to $600 for every ton removed. However, further research and development with advanced materials and processes are going on that eventually hope to bring down these costs. At Polygonmach, we value the power of change this technology brings and have integrated it into our solutions to pave the road for a sustainable future.

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Pioneer in Innovative Technology: Polygonmach

POLYGONMACH is a leading global manufacturer of concrete batchingplants, crushing screening plants, and asphalt plants. With TSE and ISO 9001 quality assurance certifications ans a commitment to innovation, quality, and customer satisfaction, we have established ourselves as a trusted name in the construction industry. Our extensive range of high-performance plants caters to the diverse needs of construction projects, ensuring efficiency, reliability, and durability.

 

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