MCA 40-60 Tph Continuous Type Asphalt Plant


MCA 40-60 Tph Continuous Type Asphalt Plant

MCA 40-60 Tph Continuous Type Asphalt Plant

What is the capacity of Continuous Type Asphalt Plant?

Polygonmach introduces the MCA 40-60 Tph Continuous Type Asphalt Plant, an innovative solution for uninterrupted asphalt production. Here's a detailed and comprehensive description:

Product Overview

The 40-60 tph continuous type Asphalt Plant represents a significant advancement in the field of asphalt production technology. Designed to cater to the specific requirements of small to medium scale projects, this plant combines state-of-the-art machinery and sophisticated engineering to produce high-quality asphalt mix. Operating at a capacity of 40 to 60 tons per hour, it is the epitome of efficiency and productivity in compact form. Its modular structure not only facilitates seamless installation and dismantling but also ensures ease of transport from one site to another, proving itself as an invaluable asset for construction firms that operate across multiple locations. The design emphasizes environmental sustainability and operational efficiency, incorporating features that minimize dust emissions and energy consumption.

Applications

Versatile in nature, the 40-60 tph continuous type Asphalt Plant finds its application in a diverse range of construction projects. From repairing worn-out roads to laying new pavements, from developing pedestrian pathways to constructing expansive parking lots, this plant is adept at handling various tasks with unmatched efficiency. Its compact size makes it particularly suitable for urban projects where space constraints often pose a significant challenge. Moreover, its quick installation and easy relocation capabilities allow for its use in temporary construction sites, making it a go-to choice for contractors in need of a reliable and flexible asphalt production solution.

Key Components

The plant is comprised of several key components, each designed to perform specific tasks that contribute to the seamless operation of the plant:

1. Aggregate Feeder Bins:

The foundation of the asphalt production process starts with the aggregate feeder bins. These multi-compartment bins are designed to store and feed different sizes and types of aggregates into the production process. Each bin is equipped with a variable speed discharge gate, allowing precise control over the amount of material fed onto the conveyor belts. This precision is crucial for maintaining the correct ratios of each aggregate size in the final mix, affecting the asphalt's structural integrity and surface characteristics. The feeder bins are also constructed to minimize spillage and segregation of aggregates, ensuring a consistent quality mix.

2. Conveyor Belts:

Following the feeder bins, the aggregates are transported to the dryer drum using conveyor belts. These belts are designed for heavy-duty operation, capable of carrying large volumes of materials efficiently. The speed of the conveyors is carefully regulated to match the plant's production capacity, ensuring a smooth and continuous flow of materials. The belts themselves are made from high-grade, durable materials to withstand the abrasive nature of the aggregates and the rigors of continuous operation. Additionally, the conveyor system includes safety guards and emergency stop features to ensure safe operation.

3. Dryer Drum:

The dryer drum is a rotating, cylindrical chamber where aggregates are heated and dried. Its interior is fitted with flights designed to lift and shower the aggregates through the hot air produced by the burner, ensuring even heating and moisture removal. The drum's rotation speed is adjustable, allowing for control over the drying time based on the moisture content of the aggregates and the desired production rate. The efficient design of the dryer drum is crucial for optimizing fuel consumption and minimizing heat loss, directly impacting the plant's operational costs and environmental footprint.

4. Burner:

Positioned at one end of the dryer drum, the burner generates the heat required for drying the aggregates. Modern burners are designed for maximum fuel efficiency and are capable of burning a variety of fuels, including natural gas, diesel, and heavy oil. The burner's flame is adjustable, offering flexibility in controlling the temperature based on different types of aggregates and moisture levels. Additionally, advanced burners feature emissions control technology, reducing the plant's environmental impact by minimizing the release of pollutants.

5. Asphalt Binder Storage and Heating System:

This system comprises insulated storage tanks that maintain the asphalt binder (bitumen) at a predetermined temperature to keep it in a liquid state, ready for mixing with the hot aggregates. The heating component, often a direct-fired heater or hot oil system, ensures the binder is heated evenly, avoiding any hot spots that could degrade its quality. It's vital that the binder is maintained at the correct temperature to ensure proper mixing and adhesion to the aggregates, factors that directly influence the durability and performance of the finished asphalt.

6. Mixing Chamber:

The heart of the asphalt plant is the mixing chamber, where the heated aggregates are combined with the liquid asphalt binder to produce the finished asphalt mix. This chamber is designed to ensure a homogeneous mix, with each aggregate particle uniformly coated with the binder. The chamber's construction allows for thorough mixing while preventing any loss of heat, ensuring the mix exits the chamber at the optimal temperature for compaction during road construction. The efficiency and effectiveness of the mixing chamber are central to producing high-quality asphalt that meets the specified standards for road construction projects.

7. Control Unit:

The control unit is the brain behind the asphalt plant's operations, outfitted with computerized systems to monitor and adjust every aspect of the production process. This includes controlling the flow of aggregates and binder, adjusting the temperature of the burner and drying drum, and overseeing the mixing process to ensure consistency in the asphalt mix. The control unit's software can store multiple mix formulas, allowing for quick changes between different types of asphalt products. Operators can monitor the plant's performance in real-time through the control panel, making adjustments as needed to optimize production efficiency, quality, and safety.

Manufacturing and Assembly

The manufacturing and assembly of the plant are executed with an unwavering commitment to quality. From the selection of materials to the final assembly, every step is overseen by experts to ensure compliance with international standards. The plant's modular components are manufactured in a controlled environment, which not only speeds up the assembly process on-site but also significantly reduces the potential for errors, ensuring a smooth and efficient installation process.

Domestic and International Transportation

The plant’s modular design excels not just in operational efficiency but also in ease of transportation. Each module is engineered to fit within the dimensions of standard shipping containers, greatly simplifying the logistics of moving the plant both within a country and internationally. This design philosophy minimizes the need for special transportation permits and reduces the overall transportation costs, making it an economically viable option for many construction firms.

Spare Parts and Services

Understanding the importance of continuous operation, the manufacturer provides comprehensive after-sales support. This includes immediate access to spare parts, ensuring that any necessary repairs or maintenance can be conducted without prolonged downtimes. Additionally, customers receive expert services ranging from the initial installation and commissioning of the plant to operator training and ongoing technical support. This holistic approach to service guarantees that the plant operates at peak efficiency throughout its lifecycle.

Polygonmach's Distinctive Features

Polygonmach sets itself apart through its commitment to innovation, quality, and customer satisfaction. The 40-60 tph continuous type Asphalt Plant is a testament to this ethos, incorporating several distinctive features that enhance its performance. Energy-efficient burners reduce operational costs while ensuring environmental compliance. The advanced control system provides operators with precise control over the production process, allowing for adjustments that optimize the quality of the asphalt mix. Furthermore, the robust construction of the plant ensures it can withstand the rigors of continuous operation, promising longevity and reliability.

In sum, the 40-60 tph continuous type Asphalt Plant by Polygonmach is more than just a piece of machinery. It is a comprehensive solution designed to meet the nuanced demands of modern road construction projects, offering unparalleled efficiency, versatility, and quality.


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Pioneer in Innovative Technology: Polygonmach

POLYGONMACH is a leading global manufacturer of concrete batchingplants, crushing screening plants, and asphalt plants. With TSE and ISO 9001 quality assurance certifications ans a commitment to innovation, quality, and customer
satisfaction, we have established ourselves as a trusted name in the construction industry. Our extensive range of high-performance plants caters to the diverse needs of construction projects, ensuring efficiency, reliability, and durability.

 

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