Polygonmach PSC120 120 m3/hours Stationary Concrete Batching Plant
A stationary concrete batching plant of 120 m³/h is a construction facility that helps in producing high quantities of concrete, i.e. 120 cubic meters, each hour from the output. It is a plant used in large construction sites or just about any site that requires huge levels of concrete output within a short timeline. It brings together the following raw materials: cement, aggregates, water, and additives in designed proportions in order to produce high-quality concrete mixes that will meet respective specification requirements for construction. With the inclusion of equipment such as a set of cement silos, aggregate bins, a cement mixer, and a control system for a 120 cum/hour production unit, we ensure that continuous production of concrete meets the demand that is usually experienced in large construction projects.
These include the cement silo, aggregate bins, and control system, which allow for the mixing process in which exact raw material proportions are combined to generate the desired concrete mix. Added to this is its huge production capacity, supplying concrete effectively to the mega-construction needs on large projects. With the advent of advanced technology of automation, this 120m3/hour stationary concrete batching plant consistently displays precision in batching and effectively controls the mixing process, ensuring regulation of the discharge of the ready-mixed concrete. The plant had been reliable and turned out to be one of the most important assets on construction where a large volume of concrete was required, ensuring consistency in quality, efficiency, and productivity in the course of construction.
Components of PSC120 120 m3/hours Stationary Concrete Batching Plant
1. Cement Silo
A cement silo is a principal part of a 120m3/hour stationary concrete batching plant and serves as storage for bulk cement. These are specially made to safely hold a large volume of cement, protecting the product from exterior conditions that can cause quality loss. The cement silo uses devices such as pressure relief valves and an aeration system, ensuring the cement is dry and free-flowing for concrete production. Therefore, the close location of the silo with the mixing unit allows the cement to be transferred easily and effectively whenever needed in the production process, augmenting the plant's overall efficiency and productivity.
2. Aggregate Bins
This forms an important part of the 120m3/hour stationary concrete batching plant, which is used as storage units for different types and sizes of aggregates used in concrete production. Aggregates like sand, gravel, and crushed stone are compartmentalized in these bins to maintain the quality of the material. This controls the discharge of the aggregates to the mixing unit through controlled dosing mechanisms, providing an accurate batching with the goal of assuring a detailed and quality mix of concrete. Efficient material handling, from the aggregate bins to the mixing unit of the batching plant, enhances its overall productivity and, more so, the performance of the batching plant in projects demanding high volumes of concrete output.
Application Area of PSC120 120 m3/hours Stationary Concrete Batching Plant
1. Major Infrastructure Projects
The 120m3/hour stationary concrete batching plant is flexible with high output capacity, hence becomes one of the most preferred choices for meeting the demands of large-scale infrastructure development, including high-rise buildings, bridges, tunnels, and airports. More often than not, such large-scale projects require a huge volume of concrete, which has to be produced in a consistent manner so as to go on with construction activities without any hindrance. This plant can produce large quantities of concrete at an efficiency level such that its supply is reliable and consistent to these mega construction projects. For mega projects on infrastructural development, the mega plant performs a crucial role in meeting the cement needs of mega constructions, where very high-quality and strong concrete mixes need to be supplied to their sites as per specifications for construction.
2. Road and Highway Construction
The 120m3/hour stationary concrete batching plant is most used in road and highway construction projects, where a huge volume of concrete is required for road elements such as pavement, curb, median, barrier, etc. In these projects, it's required to have such concrete with certain strength and durability properties to withstand the heavy loads of traffic and environmental loads. The huge production capacity of the plant enabled a smooth and consistent supply of concrete on-site, thus realizing a very chapter completion of road infrastructure projects. The plant ensures there is a constant and quality mix of concrete, which aids in the construction of long-lasting roadways and highways that meet safety and quality standards.
Working Principle of PSC120 120 m3/hours Stationary Concrete Batching Plant
In addition, the concrete batching plant of 120m3/hour is at work in a stationary state, integrating raw materials in correct ratios to prepare desired-quality concrete in the most effective manner. In most conditions, the process commences with the introduction of brought-in aggregates into different compartments of the aggregate bins, which may contain sand, gravel, and crushed stone in correct ratios. The brought-in materials proceed into the mixer in appropriate portions by using a precise dosing system for the correct batching. At the same time, the cement stored in the silos is extracted and conveyed by its designated quantity to the mixer unit, where it is mixed with water and other additives to form the concrete mix. Mixing is bestowed by a large-capacity mixer which may be a twin-shaft mixer or the planetary mixer, which clips the necessary elemental constituents and mixes them properly to obtain an almost uniform concrete mix of almost uniform quality and strength.
When the concrete mix is ready, it is churned out from the mixer to be conveyed by concrete trucks to the construction site. Simultaneously, the control system of the 120 cubic meters per hour stationary concrete batching plant governs and controls the whole operation, from blending, watering, to discharging processes. The control system guarantees the precision of the proportions of the mix, regulates the sequence and speed of operation, and also embeds process parameters needed to keep the desired quality of the concrete mix. The batching plant efficiently carries out work by integrating automated controls with next-generation technology in order to optimize functioning and provide a continuous growing supply of quality concrete, essentially meeting the requirement in construction works.
