Polygonmach Mobile Sand Maker Plants - PMSV
Polygonmach steps up its game in the industry with the PMSV mobile crushing and screening plant, also known as the MOBILE SAND MAKING MACHINE. This state-of-the-art solution is designed to produce high-quality sand, of 0-5 mm granule size, which is renowned for its exceptionally cubic shape.
The PMSV is a proud testament to good design and engineering coming together and delivering with the best of materials and in excellence of workmanship. The PMSV is able to delicately treat premade constituents for both primary and secondary operations, as well as natural stone not exceeding a size of 35 mm. The plant is capable of processing the entire basic range of materials, whether it is granite, basalt, dolomite, gabbro, or limestone, each having different gradations of hardness, giving very gratifying results.
It has a PMSV capacity, which ranges from 100-250 tph, based on the hardness level of the material. The maximum feeding size is between 35-50 mm at a feeding height of 3.8 meters. It is fitted with a 185-385 kW motor and powered by a 400 kVA electric generator. Weighing only 28 tons with a structure and dimension of 14(L) x 3(W) x 14.2(L) meters, it's designed for easy transport with efficient productivity.
The PMSV Mobile Sand Making Plant is an assembly of:
- Feeding Hopper with vibrating feeder
- VSI 700-800-900 CR Closed Rotor Vertical Shaft Impact Crusher
- Feeding Conveyors
- Vibrating Screen with 3 decks
- Feedback Conveyor
- Stockpile Conveyors
- Mobile chassis with hydraulic legs
- Automation System with PLC and remote controller
- Dust Removing System
- Electric Generator Set (Optional)
Components of Mobile Sand Maker Plants - PMSV
1. Feeder:
Its responsibility is the feeding of the raw material, whether sand or aggregate, into the crushing or screening equipment of the mobile plant. This will guarantee a continual, controlled feed of material that's to be processed.
2. Crusher or Crushing Unit:
Whether it is a crusher or a crushing unit of the plant, this will be necessary in pressing the raw materials into small particles for further processing. This part plays an important role in the production of high-quality sand products.
3. Screening Unit:
This screening unit segregates the crushed sand particles into their size or grades depending on the requirements for the particular application. It ensures that the final sand products will adhere to specifications required for various industrial usages.
4. Conveyor System:
A conveyor system in Mobile Sand Maker Plants—PMSV—acts as a means of transport for raw material, facilitating the flow of material between units engaged in processing. This system forms the backbone of workflow optimization and efficient functioning of the plant by ensuring smooth material transfer throughout the production process.
These components process raw material into quality sand products efficiently in mobile sand maker plants - PMSV. Feeder, crusher, screening unit, and conveyor system work together to ensure smooth working and productivity of the plant so as to produce sand for construction, infrastructure development, and other industrial uses.
Usage Areas of Mobile Sand Maker Plants - PMSV
1. Construction Industry
These Mobile Sand Maker Plants-PMSV come into wide application in the Construction Industry for various applications. These plants assist in producing top-grade sand required for construction projects like buildings, roads, bridges, and infrastructure development. These produced sands are used for making concrete, mortar, and asphalt—core materials in the Construction Sector. Mobile Sand Maker Plants: PMSV brings flexibility to produce sand directly at a site, hence reducing the transportation of material and increasing operational efficiency in construction projects. Versatility cum mobility makes these plants very vital from the point of view of meeting quality sand demand in the construction industry.
2. Mining Sector
The mining sector utilizes the application of Mobile Sand Maker Plants - PMSV for producing sand in various mining operations. Sand is one of the most important materials in mining operations, mainly used for backfilling, construction of the myriad roads within mines, and as a consumable in various industrial applications. These plants are designed to produce different grades of sand to suit various requirements of mining applications. The mobility of the Mobile Sand Maker Plants—PMSV lets them be easily stationed near mines, making it easier to produce sand at source. These plants are capable of producing sand at any site, making material processing at a single location easier, reducing transportation costs, and increasing mining operational efficiency.
Mobile Sand Maker Plants - PMSV Working Principle
The working principle of the mobile sand maker plants—PMSV—is processing raw material—sand and aggregates—through various stages of crushing, screening, and shaping to turn out high-quality sand products. Normally, the procedure begins with the feeding of raw materials into the primary crusher located in the preparation plant. The primary crusher breaks the materials down and prepares them for further processing into finer particles. The prepared aggregates move on to the secondary crusher or unit for shaping, in which case sand fineness and shaping are conducted in order to meet the desired specifications. Afterwards, the sifted material is taken through a variety of screens that separate it by sizes or grades, thus ensuring that the finished sand products so produced suit the industry standards and specifications of various applications. This is ensured with the conveyor system within the Mobile Sand Maker Plants - PMSV for the transfer of processed sand efficiently between different components of the plant for further processing and storage.
Furthermore, Mobile Sand Maker Plants- PMSV come in a design adoptive to flexibility and mobility; it can also be transported with ease to different worksites where the production of sand is needed. It can directly produce quality sand at a worksite with less transportation of material therefore minimizing the cost of operation. By integrating feeders, crushers, screens, and conveyors into one, Mobile Sand Maker Plants—PMSV have essentially made the production of sand easy, providing ease with efficiency in industries such as construction, mining, and infrastructure development that rely on quality sand for their operations.