The MCA 100-120 tph Continuous Asphalt Plant is the technology pioneer in asphalt production, offering best-in-class efficiency and performance for medium to high-volume projects. This continuous asphalt plant is durable and fully equipped with advanced characteristics that enable quality continuous asphalt mixture production. It offers a range of production capacities from 100 to 120 tons per hour, which deals with a wide variety of road construction applications. This plant is designed for the production of asphalt for any requirements with the ultimate accuracy and consistency of results.
The power-packed MCA 100-120 tph plant, standing out to be the strongest of its kind in construction and ultra-modern technology, is suitable for all projects from highways to luxuriant urban roads and on to industrial zones. It can produce numerous sorts of asphalt mixtures, including those needed for base, binder, and surface courses. The Bitumen Batch Mix Plant is unsurpassed in its efficiency and effectiveness and time and again performs extraordinarily to meet the unique needs of projects, hence making itself a one-of-kind indispensable tool for mega-infrastructure developments.
Applications
The MCA 100-120 tph Continuous Asphalt Plant is designed to be competent enough to execute any kind of road construction job, be it major highways or airport runways, urban roads and industrial zones. This continuous asphalt plant manufactures high-quality asphalt mixes for various construction projects. In this respect, the machine performs versatile tasks in providing different asphalt mixtures so that each project may get its required form of mix. This flexibility is very important for mega-infrastructure projects that have to face the rigors of equal functioning and durability.
Apart from being able to make different mixes, the strong design of this plant lets it take up any large project for construction of roads. Be it public or private construction, the MCA 100-120 tph plants assure works carried out—delivering quality asphalt solutions—for public or private development. Besides being ideal for durable production of asphalt, its consistency permits the carrying out of projects in need of higher classes of road surface, which face heavy traffic and natural ravages.
1. Aggregate Feeder Bins
Aggregate feeder bins also are part of an asphalt plant. It contains and dispenses different sizes and types of aggregate, used in producing the asphalt mix. The aggregate feeders come with individual bins of different compartments, which are easily accessible for proper distribution during the mixing process. With adjustable gates fitted, the feeder system allows a controlled flow of aggregates onto the conveyor belts in the right proportions for the correct mix composition. Features to prevent material segregation ensure uniform blending of the aggregates, which is very important for optimal mix quality.
The Aggregate Feeder Bins are designed to provide accuracy and dependability when proportioning materials during the production process. This precision is crucial in achieving a homogenous asphalt mix that meets specifications for the particular project. These bins prevent material segregation and offer easy adjustments that guarantee quality and uniformity in the final product, leading to the creation of asphalt surfaces that perform well.
2. Conveyor Belts
Conveyor belts move aggregates from the feeder bins to the next successive stages of production, and for this reason, they are very critical. This structural conveyer belt is operational, durable, and flawless, providing a continuous, smooth flow of materials. Variable speed controls ensure flexibility, where the speed can be adjusted depending on the conveying needs, and in line with the rate of production, to get continuous materials fed to the next successive component in line. Strong pulley and tracking systems ensure reliable running without material spillage or loss, hence giving it the best performance.
These conveyor belts have additional safety features such as emergency stop mechanisms to make sure that they operate safely. Besides having design and construction that allows the handling of bulk materials in a most effective manner, the conveyor belts contribute hugely toward a smoother production process. The conveyor belts help in maintaining the consistency and quality of the asphalt mix through the steady and controlled flow of the aggregate, hence contributing to the efficient working of the asphalt plant.
3. Drying Drum
The drying drum is essential for heating and drying the aggregates prior to coating with asphalt binder. It's usually a cylindrical chamber that makes use of an internal flight or paddles to lift and tumble the aggregates, thus exposing them to the hot air from the burner. Rotation of the drum evens out heat for proper action of removing moisture from the aggregates. This therefore indicates an insulated design of the drum that holds back heat and its insulation, thereby maximizing energy efficiency and hence realizing the required temperature to ensure the desired moisture content for mixing by the aggregates.
Calibration of the burner and the drum speed will ensure the drying process is optimized. This guarantees that all the aggregates are completely dried and heated, hence making them ready for mixing with the binder. The drying drum can work efficiently in the production of good-quality asphalt mixes, as it directly affects the uniformity and quality expected from the final product. Through the proper control of drying, the drum is kept and thus helps guarantee each asphalt batch to be of standard value.
4. Vibrating Screen:
The vibrating screen is instrumental in classifying and separating the aggregates into different size fractions for further entry into the mixing chamber. The multiple screens provided with the machine have varying mesh sizes in order to ensure proper segregation, as small over-size or under-size particles could degrade the mix quality. The vibration mechanism provides help in efficient separation and uniformity of the mix composition. At certain points, the provision for adjustable angles and speeds within some vibrating screens ensures optimization based on the mix design requirement for consistent screening performance.
To avoid blockages and for it to work efficiently, maintenance should be regularly done on the deck and components of the screen. Proper quality aggregates must reach the mixing process in the production process of the vibrating screen, which is extremely important in creating asphalt of proper quality and consistency in the mix. So, the vibrating screen effectively separates the various aggregates while keeping the integrity of the mix, further leading to overall asphalt durability and performance.
5. Continuous Mixing Chamber
The Continuous Mixing Chamber combines the dried aggregates and the asphalt mix. The typical shape is that of a paddle or spiral design, which serves to provide mixing capabilities to mix and coat the dried/ heated aggregates uniformly and homogeneously. The continuous operation offers a continuous stream of mixed aggregates without an end. Temperature control and time of mixing are both required because a homogeneous mix with desired properties is not created with an uncontrolled temperature or insufficient mixing time. The smooth and dependable operation is made possible by the improved durability and reduced maintenance requirements resulting from the liners of the mixing chamber.
Chamber mixing is very vital in ensuring quality asphalt mixes that will bring forth standard mixes that meet specifications of projects. The mixing chamber such that it sees to it that every particle of the component is fully incorporated; it coats an even layer of binder to each particle of the aggregate. This uniformity is quite essential for the performance and life of the asphalt; hence, the mixing chamber is regarded as the heart of the process. Through a thorough and effective mixing process, the chamber assures the user of obtaining top-quality asphalt mixes that are ready for use in various construction projects.
Manufacturing Process and Assembly
Manufacturing starts with precision engineering along with strict quality control at the start to ensure that every component used in producing the MCA 100-120 tph Asphalt Plant is of high quality. Advanced technologies are used at this point in production to enhance durability and ensure the parts' best functionality in tough working conditions. The assembly is carried out meticulously, with a focus on quality and efficiency. Ease of modular plant assembly during setting up in the factory and on-site, as well as ease of dismantling, if needed.
Modularity does not simplify only the assembly process: it also means a more universal and flexible plant functionality. All its elements are designed with transportability and quick on-site installation in mind, in such a way that they can be easily relocated to any project site. Polygonmach insists on maintaining high standards throughout manufacture and assembly in order to guarantee reliability and long service life for each MCA 100-120 tph Asphalt plant. This quality consciousness is reflected in every design and construction of the plant in order to deliver robust and effective solutions for making asphalt.
Domestic and International Transportation
The modular design of the Asphalt Plant MCA 100-120 tph allows easy and cheap transportation around the globe. All the components are packaged in a manner where their dimensions meet the standards of shipping. This makes logistics much easier and saves much more in terms of money during transportation. Whether transported across countries or within a country, the packaged plant components reach the destined site safely and in condition to be installed. Such a process reduces time loss to a minimum and makes it easy to quickly assemble the plant and bring it into operation.
Easy transportation and assembly are major advantages for large, complex infrastructure projects that call for both mobility and flexibility. With transportability in mind during the design stage of the plant, Polygonmach makes sure that it can be efficiently relocated to where it's needed most. Because of this, road construction projects would prove to be carried out more efficiently with a quick change of sites without loss of time. Its mobility and the ease with which it could be conveyed and assembled made the plant meaningful equipment for any construction company.
Spare Parts and Services
Polygonmach offers a complete set of spare parts and services throughout the lifecycle of the entire facility for the MCA 100-120 tph Asphalt Plant. The inventory is aggressive with minimum lost time for easy and efficient maintenance. There is strong after-sales support with technical support from maintenance services and operator training aiming at enhancing the performance and life of the plant. There are highly qualified engineers to assist with expert service, thus ensuring the plant operation at its optimum with all the problems corrected immediately.
The support services of Polygonmach are structured to assure continuous and reliable asphalt plant activity. Continuous update of maintenance checks and best practices helps the client maintain peak performance. The availability of spare parts and technical support minimizes potential disruptions and assures that the plant gets back to full operation in the case of any problem. This is the promise of transparent customer service, which testifies truly to the reliability and worth of the MCA 100-120 tph Asphalt Plant; hence, it is so trusted for the production of asphalt.
Outstanding Features of Polygonmach
With a strong commitment to innovation, sustainable practices, and overall client satisfaction, the MCA 100-120tph Continuous Asphalt Plant from Polygonmach offers a full complement of responsible features. First of all, all of its features incorporate environmental sustainability—a series of cutting-edge technologies aimed at emissions reduction from the plant, providing a smaller carbon footprint. High-efficiency components and emissions control systems reflect sustainable industrial practices that provide a cleaner and safer working environment; that is, they have an impact on reducing the environmental effect from asphalt processing.
Advanced control systems help the operator to control the asphalt production process very precisely. The advanced control software enables monitoring and adjustment on a real-time basis, while providing optimal performance and great flexibility. Durable and reliable are the adjectives given to the plant in difficult operation conditions since it is made with the use of only high-quality materials in a heavy-duty design. Customization options make it possible for the client to adapt the plant according to the requirements of a particular project, thus making it versatile and flexible in production.
Polygonmach offers complete after-sales services that cover technical support, maintenance, and training in operation. These sincerely focused after-sales services guarantee satisfaction among the customers, thereby offering them full productivity without having to handle any end-of-line challenges.
Any challenge that comes across its way is confronted through innovation, quality, and operational excellence in the MCA 100-120 tph Continuous Asphalt Plant, hence provision of higher level of asphalt production capabilities for totally diversified construction projects. This makes it an invaluable asset for road construction companies requiring top asphalt solutions. Its high-end features and reliability make it an asset for road construction companies that require the leading asphalt solutions.
