What is a 150-ton Horizontal Bitumen Tank?
The 150-ton horizontal bitumen tank is a large, specially made storage unit to hold and manage significant volumes of bitumen, a thick, sticky material that is a by-product from the refining of crude oil. These tanks are constructed horizontally in such a way as to promote effective storage, heating, and handling of bitumen. Such tanks are fabricated using high-quality steel, made to endure the most challenging situations regarding handling and storage of bitumen, which is highly viscous and requires constant heating if it is to be kept workable.
In asphalt production and road construction, involving large volumes of bitumen, the 150-ton horizontal bitumen tank is one of the critical equipment. It offers a reliable solution for bitumen storing and quality holding, making sure this very important material is ever ready for use in various applications.
Where is a 150-Ton Horizontal Bitumen Tank Used?
Broad applications can be found for the 150-ton horizontal bitumen tank in various industries requiring a constant and considerable supply of bitumen. First of all, among the main customers are asphalt production plants, since the volume of a single tank is able to provide enough bitumen for the mixes required to be laid on roads and other construction projects. The capacity of the tank guarantees there will always be enough bitumen on hand, reducing the need for refills and supporting continuous operations.
These large tanks also find applications in road construction, particularly in the on-site storage of bitumen to be used for road pavement, repair, and maintenance purposes. The horizontal design allows for efficient heating and insulation to keep the bitumen at the correct temperature for immediate use. Additionally, these tanks are of value during industrial applications where bitumen is used to manufacture waterproofing materials or other products for which bitumen is a principal component. The 150-ton capacity is suitable for operations needing a big, dependable supply of bitumen to ensure the smooth running of production.
What Components Make Up a 150-Ton Horizontal Bitumen Tank?
Tank Shell:
The tank shell is the main structure of the 150-ton horizontal bitumen tank. The most used material is hard steel, since the strength and high-temperature resistance and corrosive properties required in contact with bitumen have to be ensured. Support and containment for the bitumen are provided by the shell, ensuring that the tank is designed with safety for large volumes of such heavy material.
Another important feature in the tank is the insulation, especially for the right temperature to use in carrying bitumen. High-quality insulation materials like rock wool or polyurethane foamed are used in making an effective thermal barrier. This does not allow very much value of heat loss, and due to this fact, bitumen remains fluid and can be easily shaped. Proper insulation helps reduce energy consumption by avoiding frequent reheat losses to retain the viscosity and usability of the bitumen.
The heating system of the 150-ton horizontal bitumen tank is meant to maintain the temperature required during handling and processing. Various heating elements, like electric heaters, thermal oil coils, or steam heating coils, may be installed in the tank to provide uniform and continuous heating of its contents. Such a system is vitally important in preventing the cooling of bitumen, which may result in its solidification and consequently prevent its effective pumping for use.
Manhole:
This is the all-essential part of the entry to the internals of the tank for a periodic inspection, maintenance, or refilling. Installed at the top end of the tank, the manhole allows entry of people into the tank for purposes of routine checks as well as cleaning or carrying out repairs. This entry point has been designed in strict regard to safety concerns so that all work on the tank can be done effectively without compromising the structure of the tank.
Outlet Valve:
This is found at the bottom of the tank and controls the flow of bitumen from the tank into pipelines or vehicles transporting the bitumen. It provides a controlled means of opening that allows smooth flow without spilling a single drop of bitumen. The design of the outlet valve becomes quite important in maintaining operational efficiency, more so in large-scale handling processes for bitumen.
Safety features are at the very top of the priorities of a design for a horizontal bitumen tank holding a capacity of 150 tons. The tanks are also fitted with various safety features that include safety valves, emergency vents, and pressure relief systems. In addition, there are installed devices for temperature control in order that the temperature of bitumen is within safe working temperatures. These multiple features make sure that a combination of prevention, safety of equipment, and people who work with it is guaranteed, along with trouble-free operation of the tank.
