Sand Screening Plant

Sand Screening Plant

Today, one of the most valued building materials is sand. In turn, the sand is subjected to processing in washing and screening facilities and becomes ready for use in the highest quality. The sand has a structurally loose texture. It consists of sand, quartz grains, and fragments of rocks. The above is a mixture of various minerals such as mica. Among the factors that determine the quality of sand, some are hardness and surface of the sand. In fact, there are two ways to get sand. It can be washed by sieving directly as ready-made sand. Secondly, it can be obtained by breaking from stone pieces such as quartz. However, no matter how the sand is to be obtained, sand screening and washing facilities are indispensable for this work.

Mobile Sand Screening Machine

The mobile sand screening machines are kinds of sand screening machines most suitable for your portable projects that exist in more than one place. This is because these machines draw attention as machines with high mobility developed for your short-term projects. However, for your long-term projects, it is best to choose the fixed sand screening machines.

The key advantages of our mobile screening and washing plants are easy mobility, fast installation, and relatively small land requirement. All the required equipment for the sieving and washing process are combined on a single wheel chassis.

The main parts of this kind of machine are electrical panels. In this way, we set out by saying occupational safety and quality first, the electrical voltages and switches of all parts of the facility are different. That is to say, when you encounter any kind of problem, easily you may ensure work safety by cutting the electricity of that part.

Fixed Sand Screening Machine

           Fixed sand screening machine consists of the following parts.

→Screw Washer:

Screw washers are significant machinery in the aggregate, mineral processing, and wastewater treatment industries due to the capability to agitate and wash sand, gravel, and other fine materials in water for efficient separation and removal of fines, silt, and other impurities through a combination of washing and dewatering operations. The adjustable weirs and variable pitch screws allow the machines to handle different capacities and material sizes in various processes, thus being very adaptable for a wide range of applications.

→ Feeding Bunker:

Feeding bunkers play a very important role in industries that have to deal with material handling and processing. Feeding bunkers usually play the role of main storage units that hold and regulate the flow of materials to the next stage of the processing line, such as conveyors, crushers, or screening machines.

These bunkers have been ingeniously designed to ensure a constant and uninterruptible supply of material throughout, making the whole operation efficient. Fitted with vibrating feeder mechanisms or conveyor belts at the bottom, feeding bunkers provide for controlled discharge of materials. The feed rates are always kept uniform to maintain high process efficiency and output quality. They have heavy-duty construction for a wide range of materials, from aggregates and minerals in the mining and quarrying industries to grains in agriculture, and even waste materials in recycling plants. The design of feeding bunkers is varied in construction since different materials call for a design to be so varied in operational needs including variable capacities, moisture content, and material sizes. Some of them are designed with options to avoid material bridging and assure good flow: steep walls, vibration aids or fluidization systems. A well-integrated feeding bunker in a production line hugely improves the reliability and steadiness of the material supply with immediate effects on the operating throughput and on the overall performance of the processing facility.  

  →Vibrazione Washing Screen:

Washing screens, therefore, remain indispensable in mining and quarrying for effective washing and the separation of particles into different sizes.

These machines use vibrating motion that advances materials over the surface to separate them into size while washing away dirt and other impurities by water.    Their operating principle is relatively simple yet effective: as materials are fed onto the screen, some vibrating mechanism introduces rapid movements to the materials so that they jump apart and separate as they move down the sloped screen. Some screen sizes that can be used to achieve the separation desired range from coarse gravel to fine sand. The addition of water has the purpose not only of cleaning the material but also acts as a lubricant and assists in the separation process. Due to these reasons, the vibrating washing screen finds its use in the areas where high strength, high processing capacity, and quality of final product are an asset, thus being essentially used in the production of top-quality aggregates and other materials needing accurate sizing and washing.         → Feedback Conveyor Belts: The conveyor belt is one of the most important installations in many fields, as it efficiently conveys material from one point of the facility or production line to another.

These belts have been constructed to carry solid cargo over long distances and are thus important in the automation of processes, increasing the rate at which production is done.

Another variation is the types of the conveyor belts, which differ in their configuration to suit various applications. Depending on the needs of an industry, the fabrication materials could range from rubber, plastic, or metal to fabric. They can be manufactured to be inclined, declined, or horizontal, allowing for easy transportation of goods and services within manufacturing plants, warehouses, airports, among many other places. The conveyor belt is reliable, durable, and capable of running a wide range of materials, hence becoming an integral part of the modern industrial environment. Efficiency and automation are part of the modern industrial environment.          

→Control Cabinet:

Control cabinets are essential Sand screen machine components that provide the user interface to efficiently operate and monitor the screening process.

These typically have electric drives, switches, buttons, and displays that allow operators to adjust the settings, monitor performance, and diagnose any problem that may arise during operation.

The control cabinet usually houses sensors that can deliver real-time data on parameters like vibration intensity, feed rate, screen mesh size, and the general health of the machine. It helps the operator through a control cabinet to make fine settings in order to achieve the desired level of screening of sand and quality output. In addition, automation, remote monitoring, and safety features are some of the possible features in a modern control cabinet, which increase efficiency and safety during the process of screening of sand. Price of Sand Screening Machine Sieves are one of the important elements in washing processes. This is where the sand is separated from all other materials and gets cleaned completely. With the washing system in sieves, all materials get separated with contact with water. Crushers, on other sides, break materials like rubble, stone, and rock.

The price of a sand screening machine varies depending on the quality and the product's capacity. As our sector-leading brand POLYGONMACH, we keep on offering quality materials with qualitative craftsmanship to our esteem customers at most affordable prices. Say that you are in this sector with high performance without trouble for years, and we will be happy to meet and help you.