How to Produce High Quality Concrete?

High Quality Concrete Production

Ready-mixed concrete is preferred in many areas, especially in superstructure projects, in our country and in the world. In order to meet the increasing need for concrete over time, various companies are installing concrete plants and thus trying to meet the increasing demand. Ready-mixed concrete is provided by concrete plants. Different concrete plants can be produced in accordance with the desired capacities with the designs suitable for the needs, and unlimited design possibilities are offered by making different set mixer installations. Concrete plants that can produce for the desired cubic meter / hour can be designed and installed easily. Many different mixers such as twin-shaft mixers, single-shaft mixers, planetary mixers, pan mixers, conical mixers are designed by our company and the most accurate mixers are used according to the desired concrete type.

High Quality Concrete Plants

Production in concrete plants is carried out in terms of the targeted production, however, a performance delivered above its capacity may cause problems for the facility over time. For this reason, it should be taken into consideration that the design and planning is done in the correct way before the concrete plant is installed and that the capacity is expandable in the following process. Our company makes use of world's leading high-quality products during production and installation, and uses products of brands such as SIEMENS, SHNEIDER, KOHLER etc. especially in electronic components. Thanks to its advanced features, it is easy to use and can be used to monitor all stages in case of any undesired situation and makes plant installations with the capability to control and have an emergency stop option. Primarily, facilities that can produce high quality concrete in accordance with the standards of occupational safety are produced and assembled.

Production of Concrete Plants

Along with the developing technologies, the production of concrete plants with different production capacities and with different design and functions are carried out by our company. By building silos of different capacities and different sizes, both stationary concrete batching plants and mobile concrete batching plants are produced. The products are produced both bolted and welded, thus exhibiting a high level of durability against vibration and all working conditions. It is ensured that all components, especially cement silos, show high level of resistance to environmental conditions.

What are the Types of Concrete Batching Plants?

Stationary Concrete Batching Plants

Stationary concrete batching plants are designed for large-scale projects that require high volume concrete production consistently. These plants are fixed at a single location and equipped with powerful mixers, large silos, and conveyor systems to manage materials. They are ideal for long-term projects such as the construction of dams, highways, and large buildings, where the quantity and quality of concrete need to be maintained at high levels. The setup time for stationary concrete batching plants is significant, but once operational, they provide efficiency and reliability in high-volume concrete production.

Stationary plants are less flexible than their mobile counterparts but excel in terms of capacity and robustness. They require a substantial initial investment and are typically used in fixed site long-term projects where moving the setup is not practical. These plants also offer higher precision with mixtures and can handle large-scale mixes with ease, supporting consistent texture and strength of concrete.

Mobile Portable Concrete Batching Plants

Mobile portable concrete batching plants are known for their flexibility and portability, designed to be easily moved from one construction site to another. This type of plant is particularly beneficial for projects such as road construction, urban infrastructure projects, and multiple site projects where the batch plant needs to be shifted frequently. They are quick to erect and dismantle, which reduces downtime and allows for the efficient allocation of resources, minimizing project timelines and costs.

These plants are typically smaller than stationary plants and have a compact design, making them ideal for temporary sites with space constraints. Despite their size, mobile concrete batching plants do not compromise on the quality of concrete produced. They include all necessary equipment like mixers, silos, and control systems, just on a more compact scale, providing flexibility without sacrificing productivity.

Compact Concrete Batching Plants

Compact concrete batching plants are a variant designed for small to medium-scale projects, offering a good balance between portability and production capacity. These plants are more compact than the general stationary models but are designed to be easier to set up and more manageable than fully mobile systems. They are particularly useful for residential and commercial construction projects where space might be limited but a significant volume of concrete is still needed.

The design of Compact concrete batching plants focuses on optimizing space and enhancing usability without a large footprint. They maintain operational efficiency and are equipped with modern automation and control systems to ensure consistent concrete quality. Their compact nature allows for easier installation and quick start-up times, making them a versatile choice for several construction scenarios.

Dry Type Concrete Batching Plants

Dry type concrete batching plants are distinct in that they mix the dry components of concrete before adding water in the mixer truck. This type of plant is typically used in projects where the setting time of concrete needs to be controlled directly at the pouring site. It allows for better management of the concrete's hydration process, which can be crucial in projects with specific performance requirements under variable conditions.

These plants are advantageous because they reduce the risk of premature hydration and can be beneficial in warmer climates where controlling the curing process is vital. Moreover, dry type plants are usually simpler and less expensive in terms of initial setup and maintenance compared to their wet mix counterparts. They provide a more efficient and practical solution in environments where precise control over the mixing water is necessary.