Cement Silo : an Indispensable Element of Concrete Batching Plants
What is the Capacity of the Cement Silo?
Cement silo includes systems used for storing the concrete required in concrete plants, whose number is increasing day by day in our country and in the world. A cement silo can be manufactured in different capacities and dimensions, depending on the project or the production and facility needs. The capacity of concrete storage of the cement silos used by firms providing ready-mixed concrete service today can be 30 to 5000 tons. Although the average storage capacity is around 30 to 5000 tons, production is based on this, but the storage capacity can be increased according to the needs of the concrete plant. The main purpose of the usage of cement silos is to provide quality concrete at the time it was prepared and to store concrete for a long period of time. In this way, the concrete stored, although it was first prepared, can be delivered to the desired customer on time without any interruption.
What is the Importance of Cement Silo for Concrete Batching Plants?
Cement silos are vital to the efficient operation of concrete batching plants. The plants indeed need a constant supply of cement to manufacture the concrete, and the silos provide a type of central bulk storage that makes sure cement is available at all times it is needed. By storing cement in silos, concrete plants can keep up the production without any delays, contributing to the stability and efficiency of the workflow. This availability is important in huge construction projects where the supply of mixed concrete needs to be delivered on time if project timelines and budgetary estimates are to be met.
Besides, cement silos preserve the quality of cement by protecting it from environmental elements like moisture and contamination. This protection is vital because the quality of cement directly influences the strength and durability of the concrete produced. Silos are provided with machinery and appliances that maintain the best condition of the stored cement, including all functions that prevent caking and ensure smooth and easy flow of cement into mixing units. Therefore, besides increasing the efficiency of operations, concrete plants will have an added advantage in the quality of their products by having cement silos, thus making them one of the essential properties in concrete production facilities.
Especially, the concrete plants facility involves many different parts consisting of cement silo. In concrete plants, different quality and different amounts of concrete are made ready and stored. In order to prepare concrete with different properties, it is made sure that water, sand, and cement and different chemicals are mixed and material is produced according to the desired standards. This means completing these processes by installing different machines together. These concrete plants can be manufactured in different production capacities, and they can be fabricated in different designs with varied features. According to demand, it can be of fixed type concrete batching plants, and also mobile type concrete batching plants are manufactured upon request. Fully safe concrete batching plant installations equipped with the latest technology products according to all needs are carried out by our company with a guarantee.
In Which Areas Are Cement Silos Most Preferred?
Cement silos are some very important storage facilities in many different industries, used for the storage and handling of bulk quantities of cement. The construction field requires cement silos to provide a means of storage at the site in a very convenient and efficient way.
1. Construction Industry
In the building industry, silos are used to hold bulk cement, which is of vital importance to the construction cycle taking place. Many a building site runs on large quantities of cement, and storage in silos helps protect the material from mechanical damage or moisture and also renders the material readily available. This option reduces the need to transport the cement around frequently, decreases the likelihood of contamination or spoilage, hence it will remain good enough for building purposes.
2. Concrete Production Plants
Cement silos are employed at concrete production plants as storage facilities for cement before mixing it with other elements such as aggregates, water, and additives to produce concrete. The silos contribute significantly to the normal flow of the production process through providing a point where the product, cement, is stored within the plant. This solution for on-site storage enables the concrete plants to handle their inventories easily and maintain a continuous supply of cement for their production needs. Besides, cement silos ensure savings on logistic costs and maximize the general operational efficiency of concrete manufacturing plants.
Cement Silo Types for Every Need from Polygonmach
1. Bolted Segment (Kitset) Cement Silo
Bolted segment or kitset cement silos are manufactured in sections that shall later be bolted altogether on site, offering a budget-friendly and flexible approach to cement storage. Thus, it facilitates economical shipment as the parts of the silo can be shipped in compact packages and then assembled at the destination. This type is pretty ideal for sites where access is difficult or transportation of a completely assembled silo is impossible. Bolted silos have excellent durability and are enriched with all the necessary features like filters, safety valves, and level indicators. Besides that, their modular nature allows for easy expansion when storage needs go up.
2. Horizontal Low-Level Cement Silo
Horizontal low-level cement silos are designed to be more accessible and mobile, placed near the ground without requiring major structural supports. These silos are much easier to install and maintain compared to their vertical counterpart models. They are in high demand for mobile applications and at temporary sites, such as roadwork or construction projects that are usually located remotely. Low-profile designs are less noticeable and possibly suitable for those places where access has some height constraints. Horizontal silos may also be fitted out with wheels to enhance portability, so the position can quickly move and get set up.
3. Monoblock Welded Cement Silo
Manufactured all in a single piece with no assembly required, the silos present themselves as being strong and impermeable. Most of these silos are prepared in factories and come on to the site ready for operation, thus saving a lot of time at the on-site installation sites. Due to the welded design, there will not be any leakage in the silo, very much important for maintaining the quality of the cement. Monoblock silos are normally used in permanent installations where any silo movement is not expected. Their strong and reliable nature has, however, its main limitation in transportation since the silo has to be shipped as a whole.
4. Mobile Cement Silo
The mobile cement silos are meant for temporary or mobile operations to offer efficient storage and management of cement. Because these silos are easily transported by truck or by trailer, they are suitable for contractors who work at several different locations. They often feature all options available to a stationary silo, including dust collectors and electronic weighing systems with digital displays for accurate tracking of inventory. The key logistical advantage of such silos is that the reductions in cement waste also raise project efficiency through the use of on-site cement storage, which is easily relocatable on-site as required.
How Does Cement Silo Work?
A cement silo, in basic words, is a highly important storage container used in industries related to construction and manufacturing of concrete to store large quantities of cement. The basic working principle is filling from the top by means of a pneumatic hose, which generally pumps cement from delivery trucks into the silo. Filled, the cement is tightly locked inside the silo, away from any moisture or any other environmental changes that could affect the quality. Silos are usually fabricated from materials like steel or concrete, which are quite strong and withstand the weather elements to maintain the cement dry and clean of adulteration.
If there is any requirement for cement, it is discharged from the bottom of the silo through a discharge system. This stage of the process is very crucial and might vary with the type of silo. Some silos rely on gravity feed, where the cement is allowed to flow down and out by the action of gravity. Other silos may use a mechanical means of propelling the cement out of the silo, such as screw conveyors or augers. Additionally, aerators may be installed to fluidize the cement, which would improve handleability through decreased settling and clumping. The efficient process of extraction allows for continuity in flow and availability for production processes; hence, it is a great contributor to sustaining productivity in the cement usage environment.