Cement Silo : an Indispensable Element of Concrete Batching Plants

Cement Silo : an Indispensable Element of Concrete Batching Plants

What is the Capacity of the Cement Silo?

Cement silo is the systems used to store the concrete required in concrete plants, whose number is increasing day by day in our country and in the world. The dimensions of the cement silo can be manufactured in different capacities according to the design and production or the needs of the facility. Cement silos used by companies providing ready-mixed concrete services today can have a concrete storage capacity of 30 to 5000 tons. Although production is based on an average storage capacity of 30 to 5000 tons, the storage capacity can be increased according to the needs of the concrete plant. The main purpose of use of cement silos is to ensure the quality of the concrete at the time it is prepared and the storage of the concrete for a long time. In this way, the concrete stored although it was first prepared can be delivered to the desired customer on time without any interruption.

What is the Importance of Cement Silo for Concrete Batching Plants?

Cement silos play an instrumental role in the efficient operation of concrete batching plants. These facilities rely on a continuous supply of cement to produce concrete, and silos provide a central, large volume storage solution that ensures cement is readily available when needed. By storing cement in silos, concrete plants can maintain production without delays, contributing to steady and efficient workflow. This availability is crucial for large-scale construction projects where the timely supply of mixed concrete is critical to meeting project timelines and budget constraints.

Moreover, cement silos help preserve the quality of the cement, protecting it from environmental elements such as moisture and contamination. This protection is vital since the quality of cement directly affects the strength and durability of the concrete produced. Silos are equipped with systems to maintain the optimal condition of stored cement, including features to prevent caking and ensure easy flow of cement into mixing units. Therefore, the presence of cement silos at concrete plants not only boosts operational efficiency but also enhances the quality of the concrete outputs, making them a critical asset in concrete production setups.

Concrete plants facility consists of many different parts, especially the cement silo. In concrete plants, different quality and different amounts of concrete are made ready and stored. In order to prepare concrete with different properties, it is ensured that water, sand, cement and different chemicals are mixed, and material is produced in accordance with the desired standards. In order to complete these processes, the need to install different machines together is also met. Concrete plants can be manufactured in different production capacities as well as in different designs and with different features. It can be a fixed type concrete batching plant depending on demand, and mobile type concrete batching plants are also manufactured upon request. Concrete batching plant installations, which are fully safe and equipped with the latest technology products in accordance with all needs, are carried out by our company with a guarantee.

In Which Areas Are Cement Silos Most Preferred?

Cement silos are essential storage structures used in various industries for storing and handling cement in bulk quantities. These silos play a crucial role in the construction industry, providing a convenient and efficient way to store cement on-site.

1. Construction Industry

In the construction sector, cement silos are utilized for storing bulk cement to ensure a steady supply of this crucial building material. Construction sites often require large quantities of cement, and silos help in keeping the material safe, dry, and easily accessible. This storage solution minimizes the need for frequent transportation of cement and reduces the risk of contamination or spoilage, maintaining the quality of the cement for construction projects.

2. Concrete Production Plants

Concrete production plants extensively use cement silos to store cement before it is mixed with other components like aggregates, water, and additives to produce concrete. These silos help in streamlining the production process by providing a centralized location for cement storage. By having an on-site storage solution, concrete plants can efficiently manage their inventory and ensure a continuous supply of cement for their production needs. Additionally, cement silos help in reducing logistical costs and optimizing the overall operational efficiency of concrete manufacturing facilities.

Cement Silo Types for Every Need from Polygonmach

1. Bolted Segment (Kitset) Cement Silo

Bolted segment or kitset cement silos are manufactured in sections that are bolted together on-site, providing a cost-effective and flexible solution for cement storage. This design allows for economical shipping as the silo parts can be transported in compact packages and assembled at the destination. This type is particularly advantageous in areas that are difficult to access or where transporting a fully assembled silo would be impractical. Bolted silos offer excellent durability and are equipped with all the necessary features such as filters, safety valves, and level indicators. Their modular nature also allows for easy expansion if storage needs increase.

2. Horizontal Low-Level Cement Silo

Horizontal low-level cement silos are designed for ease of access and mobility, positioned close to the ground without necessitating major structural supports. These silos are typically easier to install and maintain than their vertical counterparts. They are particularly favored in mobile applications and for use at temporary sites, such as during roadwork or remote construction projects. Their low-profile design makes them less conspicuous and possibly suitable for locations where height constraints exist. Horizontal silos can also be equipped with wheels to enhance their portability, allowing for quick repositioning and setup.

3. Monoblock Welded Cement Silo

Monoblock welded cement silos are constructed as a single piece that does not require assembly, providing a robust and leak-proof storage solution. These silos are typically manufactured offsite and delivered ready for use, which can greatly reduce setup time on a construction project. The welded design ensures that the silo is free from leaks, which is critical for maintaining the quality of the cement. Monoblock silos are commonly used in permanent installations where movement of the silo is not anticipated. Despite their sturdiness and reliability, the main limitation is transportation, as the silo needs to be shipped as a whole unit.

4. Mobile Cement Silo

Mobile cement silos are designed for temporary or mobile operations needing efficient storage and management of cement. Easily transported via truck or trailer, these silos are ideal for contractors who move between multiple construction sites. They typically come equipped with all the essential features found in stationary silos, such as dust collectors and electronic weighing systems with digital displays for precise inventory management. The mobility of these silos offers a significant logistical advantage, reducing cement waste and improving project efficiency by having on-site cement storage that can be relocated as needed.

How Does Cement Silo Work?

A cement silo operates as a key storage container used in industries such as construction and concrete manufacturing, to store large amounts of cement. The basic working principle involves filling the silo from the top, usually via a pneumatic hose that pumps cement from delivery trucks into the silo. Once filled, the cement is stored securely within the silo, protected from moisture and other environmental factors that could potentially degrade its quality. Silos are typically constructed from materials like steel or concrete, which provide durability and resistance against the elements, ensuring the stored cement remains dry and uncontaminated.

When cement is required, it is extracted from the bottom of the silo through a discharge system. This part of the operation is critical and can vary depending on the type of silo. Some silos use a gravity-fed system where the cement naturally flows down and out due to gravity, while others may deploy mechanical systems like screw conveyors or augers to actively move the cement out of the silo. Additionally, aerators may be utilized to fluidize the cement, making it easier to handle by reducing its tendency to settle and clump. This efficient extraction process ensures continuous flow and availability of cement for production processes, contributing significantly to maintaining productivity in cement usage environments.

Pioneer in Innovative Technology: Polygonmach

POLYGONMACH is a leading global manufacturer of concrete batchingplants, crushing screening plants, and asphalt plants. With TSE and ISO 9001 quality assurance certifications ans a commitment to innovation, quality, and customer
satisfaction, we have established ourselves as a trusted name in the construction industry. Our extensive range of high-performance plants caters to the diverse needs of construction projects, ensuring efficiency, reliability, and durability.

 

Contact us

Quick Links

Quick Links

Quick Links