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NEWS

CONVEYOR BELT SYSTEM

CONVEYOR BELT SYSTEM

31.05.2022 12:51

Conveyor belt mechanism is a system that minimizes manpower in the transfer of products from one place to another. Conveyor conveyor belts are very important transfer vehicles used to transport materials over long distances horizontally or inclined and on moving belts.

If tons of material is to be transferred from one area to another in a short time, the use of belt conveyor transport system is inevitable. Conveyor belt systems are used in many areas from the industry sector to airports, as well as processes such as transporting materials from one place to another, unloading, storing or taking them from the warehouse.

For this reason, today in mines, iron - steel factories, thermal power plants, ore, coal, lime, sinter etc. The main conveyor system in the transfer of materials is belt conveyors. With these conveyors, it is possible to transport both dry and wet materials, as well as small granular materials such as ash, flour, sand, and granular materials such as agricultural products. It is also possible to transport multi-part materials such as coal or stone.

Where an inclined transport system requires it, the slope should not exceed 20 degrees. Normal conveyor belt systems operate at temperatures between -20 and 125 degrees. However, by using specially developed tapes, the tape withstand temperature can be increased up to 170 degrees. The transport distance of the conveyors is from one meter to 1000m. Band widths can be from 300mm to 3000mm. It is also possible to transport to longer distances. However, this requires special solutions. Today, there are specially designed belt systems with a length of about 100 km.

Conveyor belt systems operating using two rotating drums can consist of many hooks, gears, buckets and rubber belts depending on the desired length.

Conveyor belt systems are produced as mobile or fixed according to the needs of the enterprises. The mobile conveyor belt system is mounted on a wheeled chassis and can be easily transported to the desired location. In addition, they have an adjustable mechanism according to the ground slope of the place where they will be installed.

History of Conveyor Belts:

Conveyor belt systems from their first emergence to being usable for today's multi-purpose is basically related to the belt material used in the belt system becoming higher quality.

It is seen that belt conveyors emerged with the industrial revolution in the 1830s. It has been widely used in the world, especially after the improvement of tape quality and the use of triple rolls. Today, when compared to trucks, it is seen that the cost of transporting materials with conveyor belt systems is ten times cheaper than transporting by truck.

The material of conveyor belts can be fabric, rubber, leather, metal or thermoplastic. On the other hand, the belt dimensions and weight that the belt can weigh are very important.

Advantages of Conveyor Belt Systems:

Conveyor conveyor belt systems; They are unrivaled transport mechanisms with their low cost, ease of use, wide range of use. Benefits of conveyor conveyor belts:

- High amount of material transport,

- Less energy consumption,

- Low investment and maintenance cost,

- Ease of use,

- Labor saving and high efficiency

As a result;

Conveyor belts require a higher upfront investment compared to trucks, but are also more economical in the long run. This is because trucks and buckets have a relatively shorter economic life compared to conveyor systems, thanks to regular maintenance and spare parts supply.

Conveyor Handling Systems, truck etc. It is more economical and efficient than the transport vehicle fleet for the following reasons:

1. It can be laid up to the desired location on the entire working area. Because mines and quarries often have harsh conditions that restrict the safe movement of vehicles.

2. Conveyor belts are more environmentally friendly than trucks that consume fossil fuels. They also emit less noise and dust pollution compared to trucks.

3. Conveyor belt transport systems trucks etc. It is more economical and efficient compared to transportation vehicles. Maintenance, labor and operating costs are lower.

4. Conveyor belt systems are safer

5. The conveyor belt is in continuous operation and much less number of workers are required during operation, which prevents work accidents to a large extent.

Structure of Conveyor Belt System

These conveying systems basically consist of a belt equipped with rollers, which is constantly in motion between two drums.

Major Elements of Conveyor Belt Systems:

-Conveyor belt

-Rolls,

-Drive drum,

-Tail drum,

-Chassis,

-Loading bunker,

-Dump shot,

-Tension equipment,

-Scraper assembly,

Conveyor Belt

An ideal conveyor belt should have the following features:

-Withstand high tension and weight,

-Do not stretch too much,

- Moisture-proof feature,

-Resistance to the winding movement of the drums,

- Resistance to abrasive material and long life,

-In special cases, resistance to extreme heat, cold, climatic factors, oil, oxidation, ozone, etc.

rolls

Rolls have two functions:

1- To facilitate the rotation of the band,

2-To shape the tape into a groove if necessary.

The rolls on which the material is carried are called "carrier rolls", and the reels that carry only the empty tape at the bottom are called "return rolls".

drums

In belt conveyors, the elements that move the belt are rollers and drums. Two types of drums are used in conveyor belt systems as drive and tail drums. The drum that provides the movement of the band with the rotational movement it receives from the motor and thus the transfer of the material is called the "drive drum". Tail drums are used to adjust the tension of the belt.

Chassis

All the equipment of the conveyor is placed on a chassis.

loading hopper

The material must be loaded properly and proportionally on the belt conveyors. Thus, empty or overloaded areas will not be formed on the belt, and there will be no loss of capacity and spillage of the material outside the belt.

unloading bunker

The material carried on the belt must be transferred from the belt to another area at the discharge site. For this, an unloading bunker is used.

Cleaning scheme

If the material carried on the belt is wet and sticky, this material will not separate from the belt and will damage the drum, rollers and operating equipment on the return path. For this reason, during the transportation of the material that clings to this type of belt, a sheet metal plate should be laid at the bottom of the carrier rolls to prevent the material spilled from the band edges from falling into the return path.

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EMISSION SOURCES IN THE ASPHALT PRODUCTION PROCESS

EMISSION SOURCES IN THE ASPHALT PRODUCTION PROCESS

19.05.2022 16:43

During the production process, a significant amount of dust is released during the crushing, screening, transport, drying, mixing and loading processes that must be done in asphalt plants. Outdoor aggregate storage areas, conveyor belts and aggregate transfer points can also be a source of high amounts of dust due to wind effect in open areas.

In dryers where the aggregate is heated, undesirable gases such as sulfur dioxide, carbon monoxide and nitrogen oxides originating from combustion, along with dust, and harmful organic substances that may arise by heating the bitumen material are also formed.

Depending on the fuel type, dust and gaseous pollutants originating from combustion are formed from the hot oil boilers used while heating the bituminous material.

Dust will be released as a result of crushing-sieving processes in integrated facilities where aggregate production is also carried out. In other words, drilling, blasting operations, loading-unloading, crushing-sieving operations in the quarry and open transport and storage of materials are also sources of dust emission.

WAYS TO REDUCE AND CONTROL EMISSIONS

The main pollutant for both integrated asphalt plants and non-integrated plants is dust. Dust emission can be reduced by collecting dust with dust collection systems and passing it through a dust filtering system. The most preferred filtration system is bag filters. Apart from this, electrostatic filters and aqueous dust control systems can also be used.

Apart from this, dust emissions that will occur on the aggregate conveyor belts can be reduced by using closed belt systems. The dust retained in the dust filtering system is reused as filler material in production and provides an economic contribution.

In order to reduce gas emission, drying and heating processes in dryer rotary kilns should be done with quality fuels and combustion systems. The heat energy of the waste gases must be recovered and used in the drying system. Dust emissions that will occur in these furnaces should also be filtered with the existing dust collection system or an independent dust control system should be established.

In mixers where aggregate, bitumen and other additives are mixed, it is recommended to collect and treat the organic compounds that evaporate during loading on the truck and during the bitumen filling.

Organic harmful substances will be formed as a result of heating the bituminous material in drum mix (continuous mix) asphalt plant dryers and facilities using recycled asphalt. Depending on the amount of oscillations, control techniques can be applied.

In addition, in-plant roads should be covered, cleaned and dust suppression applied in order to reduce dust emission in production areas. In addition, windbreak curtains and dust suppression systems should be used in storage areas. Thin materials should be stored indoors as much as possible.

It is recommended to carry out crushing-screening activities in completely closed areas in order to reduce dust emission and to be easily controlled.

Electrical energy may be preferred as an option for heating insulated bitumen tanks.

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ASPHALT PRODUCTION PROCESS

ASPHALT PRODUCTION PROCESS

19.05.2022 16:05

Asphalt (bitumen); It is obtained by precipitation of crude oil in nature in natural processes or by human distillation. This substance has a hydrocarbon composition and a color ranging from dark brown to black. Sometimes bitumen is modified with polymers to improve performance.

Asphalt, which is used as a superstructure material especially in road construction works; It is an adhesive bituminous binder mixture produced by including minerals and aggregates. Aggregates in asphalt mixtures to be used in asphalt road construction are hard minerals selected according to the characteristics of the superstructure to be produced. These are materials such as crushed stone, gravel and sand.

The most produced asphalt road types are divided into three as hot mix asphalt, cold asphalt and surface coating.

1-Hot mix asphalt: Aggregate at 145-160°C and bitumen liquefied by heating at almost the same temperature are mixed at the desired rates. Aggregate and bitumen ratios in the mixture vary according to the characteristics of the product to be produced. However, almost 95 % of the mixture is aggregate and 5 % is bitumen.

In hot mix asphalt production facilities, aggregates in 3 different sizes are generally used. The aggregates are dried in a dryer at a temperature of 145-160°C and then mixed with the bitumen heated at 155-160°C in a mixer. Additives such as fillers and stone mastic can also be added to the mixture. Each batch mixing time is approximately 45 seconds. Bitumen and aggregate must be completely homogenized with each other. Fine mineral fillers are also added to the mix and help bind the bitumen onto the aggregate. Asphalt production facilities produce asphalt at approximately 160°C. Two types of asphalt plants are used, fixed and mobile.

2-Cold asphalt: It is a mixture created with fine aggregate, asphalt emulsion, mineral fillers and water. It is used in the maintenance and repair of the asphalt pavement surface. Its cost is lower than hot asphalt and other coating applications.

Cold asphalt is very effective in eliminating ruts, bumps and potholes on the road that affect driving performance for those who drive in traffic, and in cases where surface smoothness is aimed. It is also economical and easier to manufacture.

The bitumen mixture is generally applied to the road surface with the paving machines mounted on the truck and designed accordingly. Additional additives can be added to the mixture mortar if desired.

3-Surface coating: It is the application where the binder and aggregate are laid on the surface one after the other. With the asphalt distributor, asphalt emulsions are sprayed on the road surface, then gravel is laid on top of it and the material is compacted with a roller. Surface coating can also be applied as one or more layers. It is easy to lay and the cost is low. However, since it is affected by changing climatic conditions, maintenance and repair costs are high.

Asphalt Production

The shorter the distance from the asphalt production facilities to the work area, the faster the production can be made and the completion of the work.

There are three types of asphalt plants, namely Batch plants, Drum mix (continuous mixing) plants and Integrated asphalt plants. All three types can be produced as fixed and mobile.

1-Batch Type Asphalt Plent: It is the most used facilities in the world. High quality production can be made in this type of plant. After all components are individually weighed according to the desired specifications in a production process, they are included in the production process and each production period is completed in approximately 40-50 seconds. The production amount in such plants is lower than drum mix plants.

2-Drum mix (continuous mix) asphalt plant: In this type of facilities, unlike batch plants, bitumen and other additives are added to the aggregate when leaving the dryer. Since there is no mixer, waiting times (mixing, opening and closing the mixer cover, material discharge, etc.) do not occur as in batch type plants. Therefore, production amounts are higher than batch type plants.

3-Integrated asphalt plant: They are compact plants with crushing-screening systems on them. While aggregates that are crushed and separated according to their size are used in classical facilities, the crushing-screening process is carried out on an asphalt plant in compact facilities.

Modules in Asphalt Plant and Asphalt Production Stages

asphalt plants; It consists of feeding silos, conveyor belts, dryer, automatic scale, mixer and loader modules.

Feeding silos: These are silos where aggregate is stored.

Conveyor Belts: It is the system that enables the aggregate stored in the silos to be transported to the dryer called a rotary kiln.

Dryer: It is a rotary kiln where the material coming from the feeding band is dried. Material enters from one end of the rotary kiln, and there is a burner at the other end. The burners heat and dry the aggregate in the rotary kiln to a predetermined temperature.

Sieve and hot aggregate hopper: The hot aggregate coming from the dryer is separated according to their size in the sieves and comes to the hot aggregate hopper. The material on the sieve is sent back to the crusher. The materials coming to the hot aggregate bunkers are taken to the mixer in the desired amount with the automatic weighing system according to the production recipe.

Mixer: It is the part where the aggregates coming from the hot aggregate bunkers and the hot bitumen material meet and are mixed. The hot mixture coming out of the mixer, which combines the aggregate and the binding bitumen in a homogenized manner, is transferred directly to the trucks or silos.

Dust control system: There is a dust control system in all asphalt plants since there will be a high amount of dust emission during the operations in the asphalt plants. Generally, a dry type, replaceable bag filter system is used.

Bitumen system: It consists of bitumen storage tanks and a heating system. Bituminous materials brought to the plant from the refinery by heat-insulated vehicles are stored in bitumen tanks. There is a heating system in the tanks to prevent the bituminous material from freezing. Generally, liquid or gas fueled hot oil boilers are used.

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BITUMEN EMULSION PRODUCTION

BITUMEN EMULSION PRODUCTION

11.05.2022 14:04

BITUMEN EMULSION PRODUCTION

Bitumen emulsions are bitumen dispersed in water in small pieces. The width of the particles is usually between 1 and 5 microns. Bitumen emulsions are widely used in roadworks, construction and their repairs in many places.

Distilled petroleum products (kerosene, diesel oil, naphtha, etc.) are not used in the use of emulsions. In addition, energy use is less due to the lower heat requirement in the manufacturing process compared to hot mixes. It also significantly reduces environmental pollution by not using distilled petroleum products.

A desirable emulsion is slippery and brown in color. In the bitumen emulsion, the bitumen disperses in the water and forms an emulsion with the properties of water.

Bitumen forms the P-70 part of the emulsion. Emulsions are generally produced with bitumen with a penetration value of 100 to 250. However, bitumen hardness may change due to climatic conditions.

Bitumen emulsion properties vary according to the chemicals used as emulsifiers. These substances determine whether the emulsion is anionic, cationic or nonionic. In addition, emulsifiers keep the bitumen particles stable and ensure that the bitumen adheres to the aggregate surface at the appropriate time and form.

Water increases the consistency of bitumen emulsion. The water to be used must be suitable for the emulsion to be produced.

What are the Bitumen Emulsion Types?

With the evaporation of the water in the area where it is applied, it creates a black layer that is waterproof and increases the adhesion strength. In anionic emulsions, the particles are spherical and small. These emulsions are safe against fire and pollute the environment less. However, they cannot be used with all kinds of aggregates and are sensitive to precipitation.

It is used as a bituminous binder, primer and adhesive material in road pavements. Cationic emulsions are less sensitive to precipitation. Also, more bitumen can be dispersed in the water without changing the quality of the emulsion.

What are the Usage Areas of Bitumen Emulsions?

Micro Coatings is a polymer-added cold mix superstructure material used to improve the deterioration of road and airport coatings.

Slurry seal

It consists of asphalt emulsion, fine aggregate, water and mineral filler. Slurry seal can fill small cracks in asphalt pavement. Therefore, small cracks in solid coatings can be successfully repaired.

Chip seal surface repair

It is a much more economical method. With the use of this method, the worn asphalt surfaces are renewed, the strength is increased and thus the superstructure is protected. First, the emulsion is applied by spraying it onto the application surface with an asphalt finisher. Afterwards, clean gravel is regularly laid. Third, the aggregate is compacted with a rubber tire. And finally, excess aggregates are swept away from the road.

Fog seal

It is the application of an aqueous emulsion. This method is applied to reduce aggregate loss in aged asphalt structure. This method is also used to fill small cracks on the asphalt surface.

Recycling

It is the reuse of asphalt pavement. Recycling of asphalt pavement has many advantages. These;

It is more economical.
The road structure can be improved.
It eliminates the waste problem.
In this way, existing resources are preserved.

Cold Mix BitumenEmulsions

The use of bitumen emulsions and aggregates has been practiced in many countries for a long time. However, such mixtures were not considered as a pavement material to be used on roads with heavy traffic until the early 1980s. In these years, the reactions put forward to prevent the rapid depletion of energy resources and to reduce environmental pollution, especially in the USA. It has expanded the use of cold mix materials as a carrier layer in the road superstructure in some countries, including Turkey.

Bitumen and aggregate do not need to be heated in cold mixes. For this reason, there is no need for aggregate dryers and heating systems. Also, thinner petroleum fluids are not needed to increase the consistency of the asphalt emulsion.

These factors provide significant energy savings and make the use of such materials more economical.

Advantages of Bitumen Emulsions

It is more economical than hot mixtures.

There are no environmental pollution problems due to gas emissions during the production of hot mixtures.

Bitumen emulsion mixes are "cold mix". There is no need for the heating of the bitumen and the aggregate, hence the aggregate dryers and heating systems.

There is no need for thinner petroleum fluids. These factors save energy and make such materials more economical.

Since they are water-based, they do not pollute the environment. In the cold mixture, since the temperature is at room temperature, the harmful gases emitted by the hot mixtures are in liquid form. For this reason, significant gas diffusion does not occur.

Disadvantages of Bitumen Emulsions

Although bitumen emulsions have been used in pavement works for a long time, they are still not used as much as hot mixes due to their weak early age strength and slow development of strength. Due to some disadvantages, it is still not possible to use them in all situations.

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FEEDERS USED IN CRUSHING AND SCREENING PLANTS

FEEDERS USED IN CRUSHING AND SCREENING PLANTS

21.04.2022 11:15

FEEDERS

VIBRATING GRIZZLY FEEDER

Vibrating Grizzly Feeders are the main type of feeder most commonly used in crushing and screening plants. They take on the task of feeding the jaw or impact crushers used in the primary stage. It can be used for materials of all sizes, from large-sized materials to small-sized stream materials. Thanks to the adjustable grid distance, the product size that is not wanted to be included in the primary stage can be changed. It has a very solid chassis. The feeder body is placed on it with helical springs of sufficient number and strength. On top of this feeder body, there is a large volume bunker in a structure that offers high strength. It can be used in all mobile and fixed primary units.

Vibration System

Vibration is mechanical oscillation around an equilibrium point. In vibrating feeders, this mechanical oscillating movement is created by two vibromotors with the same feature. Each oscillating motion adds movement to the material being fed and makes it move some distance on the feeder. This amount of advance is called the amplitude of the feeder.

Bypass System

The purpose of the grid system on the feeder body is to “bypass”. Bypass can be expressed as "bridging" as a word meaning. Therefore, we can explain the concept of bypass for the crushing and screening plant as "materials that do not need to enter the crusher bypass this stage and are delivered to the other stages of the system".

The material is brought to the facility by drilling, blasting and/or direct backhoe loaders from the quarries. Therefore, this material also contains clay material that is too small to require size reduction in the primary stage or is undesirable as a product. Incorporating this material into the process by bypassing it instead of feeding it to the crusher will enable to use the crusher with higher efficiency. This is the main reason why vibrating grizzly feeders are preferred especially in the primary stage. Moreover, since the distances between the grids are easily adjustable, the size of the product to be bypassed can be changed.

TUNNEL FEEDER

Tunnel Feeders are the main feeder type most used in crushing and screening plants. They take on the task of feeding the jaw or impact crushers used in the primary stage. The feeders can be used for any size material, from large size materials to small size stream materials. Thanks to the adjustable grid distance, the product size that is not wanted to be included in the primary stage can be changed. It has a very solid chassis. The feeder body is placed on it with helical springs of sufficient number and strength. On top of this feeder body, there is a large volume bunker in a structure that offers high strength. It can be used in all mobile and fixed primary units.

BELT FEEDER

Vibrating Feeders are positioned at the exit of the silo or bunker where the material is stocked, in order to ensure the continuous feeding of the machines in all stages after the primary crushing stage in the crushing and screening processes.

In order for the belt rollers to move in harmony, the peripheral speed of the rollers is adjusted equal to the speed of the belt. Rollers are made of steel pipe. Ball bearings are used to reduce friction. Drive drum, tension drum, flat carrier rollers, side rollers and return rollers are used in the belt of the belt feeder.

It consists of driving drum, return drum, upper and lower roller, guide roller, tensioning system, engine and steel construction.

WOBBLER FEEDER

Disc elliptical shafts rotate synchronously to each other and fine materials, mud particles and waste materials that are not wanted to enter the main crusher are taken out without entering the main crusher through the opening determined in the design.

The Wobbler Feeder is an indispensable product of the crushing and screening process when the material is high humidity and sticky. The main element of the wobbler feeder is the monolithic rollers, which are produced as steel casting and contain discs arranged in a triangular form. A square shaft passes through it and this shaft is connected to the reducer motor with a coupling. It transfers this movement to the roller thanks to the square shaft form that receives the movement from the motor. The cascaded rollers move synchronously with each other. Thanks to this movement, thanks to the compression and friction force formed between the advancing material and the disc parts of the rollers, the moist and sticky mud particles, fine and/or waste particles are separated from the material and transmitted to the lower groove of the wobbler. Therefore, it is removed from the process before it reaches the main crusher.

Since it is in the primary level, the body structure has a durable body structure that can meet large and heavy materials. It provides ease of use as a separate motor is connected to each roller. It is easy to install and maintain since there are no complex parts and assembly structures.

APRON FEEDER

Apron feeders are used to feed sticky, abrasive, dirty and moist materials. It is the most suitable feeder type especially for very moist products. Feeding takes place via steel plates attached to the chain.

Apron feeders operate horizontally or inclined. Commonly, Apron Feeders are machines that operate like a conveyor by cascading wear-resistant pallets fixed on the chain with bolts. These chains, to which the pallets are attached, are moved by sprockets on two heads. The high slope also allows to build compact plants and reduce the length of the feeder, keeping the investment costs low. Apron feeders are a reliable solution for efficiently feeding wet, sticky, dry and abrasive ores to materials of different sizes and densities.

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WASHERS FOR SALE

WASHERS FOR SALE

21.04.2022 09:29

Screening and washing facilities are used to prevent dusting, to prevent the effects of flammable or harmful substances and to carry out the disinfection process.

SCREW WASHERS

Washing screws can be produced with single or double helical shafts. It is driven by a geared motor and chain gear system. It is used for dewatering the washed and water-mixed materials. When the washed material is fed to the helix, it sinks to the bottom of the chamber thanks to its density and accumulates in this part. The spiral helix drags this material from the bottom to the outlet. In the double-shaft type, it carries the material to the center of the trough, ensuring the contact of the particles with each other, thus removing the unwanted parts on the particles.

Thanks to its inclined geometry, water is not included in this drag and is discharged by flowing through the channels connected to the lower collection chamber. The helix sheets in constant contact with the material are replaceable and protected against abrasion by plastic linings.

CRAWLER WASHERS

Blademill is generally used in the washing process when it needs to be processed before washing screens to improve screening efficiency or before other washing equipment such as vibrating washing screen, washing screw, dewatering screen to increase sand equivalent. It serves to purify the aggregate from soil, clay and other unwanted particles.

They are produced as double shafts. There are detachably fixed helix leaves and washing paddles arranged in the most suitable combination on the shaft. It is quite easy to replace the paddles and helix leaves as it has a detachable link. These shafts are driven by motor, reducer and belt pulley system.

With the design of the paddles and helixes aligned optimally along the shaft, the material is pushed towards the center and the unwanted particles on the material rubbing against each other are eroded and fragmented by this friction effect.

In appearance it is similar to washer screws. However, there is no water reservoir in the feeding part like the screw helix. Therefore, the fed material and the water exit the outlet chute together. In addition, both fine and coarse material can be fed, but they cannot separate hard and plastic clays. Moreover, as mentioned before, after the paddle washer, another washing equipment must be used.

Dewatering Screen

Dewatering screens are designed to remove water from sand recovered in a washing system. After any washing process, the sand contains a minimum amount of water. It may be possible at the end of weeks to drain this amount of water by stockpiling it in bulk. However, this also increases the inventory cost excessively. For this reason, dewatering screens are very valuable equipment for washing systems.

• Quickly removes the water contained in the sand.

• A product containing very low humidity is obtained.

The washed sand is fed to the inclined screen surface in the dewatering screen feed section. The screen frame is designed as upward inclined. As the material climbs this upward slope thanks to the linear motion created by the vibromotors, the water cannot climb and creates a pool at the intersection of the feeding and climbing motion. Therefore, liquid and very small organic fibers are separated from the sand through the mesh openings of the polyurethane screen wires, which have very small mesh openings, which act as a filter, and are forced to be evacuated from the screen. The received water is recycled for reuse in the system. The sand is obtained as dehydrated.

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SCREENS USED IN CRUSHING PLANT

SCREENS USED IN CRUSHING PLANT

20.04.2022 17:11

SCREENS USED IN CRUSHING MACHINES

VIBRATING SCREENS

The screens used in the separation of all kinds of broken and/or natural materials are divided into two as horizontal and graduated.

Inclined Screens ensure the separation of crushed material. It can be used in all stages of a crushing and screening business to classify products by size. The screen determines the actual capacity of the plant. When the material is poured into the screens , it moves forward at a certain speed on the screens wire by means of vibration and is homogeneously laid on the screen. At this stage, the material smaller than the screen size is screened and passed to the lower floor.

Vibrating screens are manufactured in two, three or four layers, in various sizes and capacities.

It has a design that can be adapted according to the type of screens material in types such as perforated sheet, perforated hardox sheet, polyurethane, especially the steel braided type, which is the most preferred type.

The drive system is manufactured in the middle or above the screens body, as a single or double drive. Vibration is obtained by the rotation of eccentric weights attached to the shaft, which are embedded in the screen body. By changing the position of these eccentric weights relative to each other, the vibration amplitude of the screen can be easily adjusted.

Depending on the characteristics of the desired product in the crushing and screening plant, it may be necessary to have a washing system on the vibrating screens . In this case, screens production in the desired size can be realized, equipped with a suitable washing system.

There are nozzles lined up across the width of the screens . These nozzles spray water under pressure and form a water curtain on the screens . As the material advancing on the screens wire passes through this water screen, it dissolves the unwanted particles stuck on it and allows it to pass under the screen together with the water.

The material poured into the feeding chute accelerates to the front, which ensures a homogeneous distribution of the material density on the screens . At this stage, the fine material is easily screened. Thus, it works with high capacity and efficiency.

GRILL SCREENS

They usually work between the feeder and the Primary crusher. Heavy-duty mesh screens can take out the material below 100-110 mm that comes with the material during the feeding of large-sized stones to the primary crusher without entering the crusher.

It is used in two different stages of the crushing and screening process.

It is placed between the feeder and the primer. It is used to separate the product that will go to the primer from the feeder and be bypassed.

It is placed in front of the secondary crusher. By-passing the fine material coming from the primary crusher, it ensures that it does not enter the secondary crusher.

The reason why it is preferred at these stages is that the material to be fed to this screens consists of very coarse grains. Standard inclined screens may be difficult to meet the desired capacity, and due to the coarseness of the material, steel mesh screen wires may need to be changed in a short time.

Grid vibrating screens are manufactured in two layers in various sizes and capacities. Grid intervals can be easily adjusted according to the material size to be bypassed.

Vibration in grate screens is obtained by the rotation of eccentric weights attached to the shaft, which are mounted on the screen body, as in inclined screens. The drive system is designed in such a way that the vibration required by the effective elimination can be easily adjusted with the adjustable weight system.

HORIZONTAL SCREENS

Horizontal screens are precision product screens. Since the material transmission rates are not high, the residence time of the screened material on the screen surface is long. In this way, product leakage is minimized by ensuring that the materials go down to the lower floors.

Horizontal screens provide the highest quality screening compared to other types of screens. The grain size dimensions of the materials screened in horizontal screens give the closest value to the desired final size measurements. Eccentric weights are adjustable. They are linear vibrating screens.

The two drives rotate in opposite directions to create a high-energy elliptical motion. Each drive system has two vibration boxes fixed to the body with a flange and a cardan shaft that provides synchronization.

It is the eccentric weights in the vibration boxes that enable the elliptical movement of the screen to be carried out at the desired vibration amplitude.

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Mobile and Stationary Crushing and Screening Plant for Sale

Mobile and Stationary Crushing and Screening Plant for Sale

20.04.2022 16:41

Crushing and screening plants are machines that crush stones and rock pieces of different sizes, reduce them into aggregates and convert them into a suitable form for use.

The most basic material used in construction is aggregate. It constitutes approximately 90% of the asphalt material and approximately 80% of the concrete mixture. It is also the most basic building block for roads, bridges and buildings. Approximately, 28,000 tons of aggregates are required to build one km of intercity highways. An average house requires 400 tons of aggregate to build, while an average sized school or hospital requires around 15,000 tons of aggregate.

Aggregates are materials such as gravel, crushed rock and sand extracted from quarries. They are used to produce different composite products when mixed with binders such as water, cement and bitumen.

Aggregates must be dry and clean before use. The better the aggregates are processed, the better their quality.

The crushing and screening plants used for the production of aggregate material are produced as stationary and mobile. Mobile and fixed crushing and screening plants or stone crushing plants are facilities that produce aggregates in the required size for the construction industry. These facilities are produced with different features according to the type of material to be broken and the area where the facility will be established.

While stationary crushing and screening plants are stationary to a certain job site, they are suitable for long-term works; mobile crushing and screening plants are suitable for jobs that will be completed in a short time.

Mobile facilities can be transported to different business areas by a single truck and installed in the field in a short time. stationary and mobile crushing and screening plants can be produced in different production capacities.

Mobile crushing and screening plants are mostly used in mines. Mostly sand, gravel, gravel and similar products are produced. Primary, secondary or tertiary crushers are also needed to produce these materials. Thanks to these crushers, aggregate production is provided more easily and quickly. In addition, vibrating screens are used to classify the products extracted from mobile crushing sieving according to different dimensions.

Making the Correct Installation of Your Used Mobile Crushing and Screening Plant

One of the main advantages of having a mobile crushing plant is that it can be moved from one work area to another if needed. As the project areas change, the field where the mobile crushing plant operates also changes.

Proper setup of the mobile crusher for operation is crucial not only to obtain the desired product quantity, but also to minimize wear on the parts of the primary, secondary and tertiary crusher that the plant has. Therefore, due care must be exercised when choosing a location for installation and preparing the plant for operation.

Initially, a mobile plant should always be set up on firm, level ground to ensure correct installation and correct operation of the crusher plant. It is obvious that installing the mobile crushing plant on fresh soil piles will cause many problems, as fresh soil will collapse during operation and prevent the mobile crushing plant from balancing evenly.

In the next step, the mobile crushing plant needs to be lifted by placing a concrete block under each foot to create space at the bottom for the conveyors.

At this stage, the installation is completed properly by carefully measuring the height of the mobile crushing plant and adjusting the hydraulic feet accordingly. During this process, instead of keeping the feet of the hydraulic legs on the hydraulics, it is necessary to place them securely on the locking pins to be attached.

When leveling the mobile crushing plant with a feeder or sieve, it is recommended that the leveling instrument be placed on these equipment so that they are properly leveled. If feeders and screens run on an unstable plane, oil can accumulate more on one side than the other, causing oil leaks and insufficient lubrication of high-side bearings and moving parts. This will cause wear and deformation in non-lubricated parts and reduce the service life of the parts.

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CRUSHERS FOR SALE

CRUSHERS FOR SALE

20.04.2022 16:34

PRIMARY IMPACT CRUSHER
It is a crusher with a very high cubic ratio, which is generally used as a primary crusher, which enables large-sized stone types with medium hardness and low abrasiveness to be reduced in the primary impact section. By adjusting the gap between the pendulum and the pallet, the desired size of the product is obtained.
Reduced products can be obtained in smaller sizes when breaking materials with less abrasiveness and not very hard. These crushers are preferred in the primary crushing stage in crushing and screening plants. According to the design of the facility, they can be produced as mobile, fixed steel feet, fixed concrete feet, and fixed skid chassis.
The primary impact crusher consists of three basic parts. Rotor, fixed lower body and retractable upper body. The upper body is opened by turning around a joint fixed to the lower body with the help of the hydraulic mechanism, enough to expose the rotor and internal parts.
The lower body is fixed to the main chassis. The task of the lower body is to carry the rotor. In addition, the upper body, the inlet chute and the maintenance crane mechanism are mounted on the lower body.
There are two pendulum systems on the upper body that allow adjusting the product dimensions and the adjustment mechanisms connected to them. In addition, the rotor side is covered with breaking plates.
Pendulums are positioned to enable a two-stage crushing process. It is connected to the body with a fixed joint from its upper edges and its lower edges are held with adjustment studs.
The rotor is driven to generate a high amount of kinetic energy in the pallets. With this energy, very strong blows are applied to the material. With the impact of the impact, the material hits the crushing plates and the crushing process is performed. The material is reduced so that it can pass through the narrowest distance between the crushing plates connected to the first pendulum system and the rotor pallets. In this way, the material, which is reduced to a certain size in the first stage, passes to the second stage. Here, too, the same processes are repeated and the resulting product passes into the discharge chute.

Pendulum
There are two separate pendulum systems, upper and lower. In the first stage of the crushing process, the upper pendulum takes charge, and in the second stage, the lower pendulum takes charge. According to the desired product size, the pendulum opening can be adjusted easily and safely by means of hydraulic cylinders.
Palette
It has high resistance to breakage. It is rigidly mounted to the rotor body with wedges. On the one hand, it is fixed with counter pallet holders.
linings
It is made of hardox or alloy steel casting, which is very resistant to wear. They are produced in pieces, allowing them to be changed easily and are fixed to the body with the help of bolts.
Body
It has a long life, high strength and welded design. It has two basic parts called the lower and upper body. The lower body is fixed, the upper body can be opened and closed. This on-off operation is performed with hydraulic cylinders. It uses inspection caps on both sides of the body to control the adjustment process and monitor the condition of the wear parts.

SECONDARY IMPACT CRUSHER
It is used as a 2nd crusher in the facility.
Secondary Impact Crushers can reduce medium and high hardness materials such as limestone, dolomite, granite and basalt to asphalt and concrete aggregate size. Large size material from primary crusher can be fed directly. It provides high reduction ratio. According to the design of the facility, they can be produced as mobile, fixed steel feet, fixed concrete feet, fixed skid chassis, pre-screened or pre-fed.
It consists of three main parts. Rotor, fixed lower body and retractable upper body. The upper body is opened by turning around a joint fixed to the lower body with the help of the hydraulic mechanism, enough to expose the rotor and internal parts.
As a result of the movement given to the rotor, a high amount of kinetic energy occurs in the pallets. With this energy, very strong blows are applied to the material fed to the machine. With this impact, the material hits the crushing plates and breaks. In the first crushing stage, the material is reduced so that it can pass through the distance between the rotor pallets and the grinders. Then, in the second and third crushing stages, it is reduced enough to pass through the distance between the rotor pallets and the jaw mechanism and passes into the discharge chute.

TERTIARY CRUSHER
It is used as a 3rd crusher in the facility.
In addition to obtaining sand thanks to its high rotor speed, it also meets the fine material ratio required by concrete plants in sand. It can also be used as a secondary crusher depending on the hardness and feeding size of the mine. It produces very fine aggregates required for asphalt and concrete production. According to the design of the facility, they can be produced as mobile, fixed steel feet, fixed concrete feet, fixed skid chassis.
From the inlet to the outlet, the distance between the pendulum liners and the rotor blades gets narrower.
PRIMARY JAW CRUSHER
It has been developed to crush materials of any hardness and is a highly preferred type of crusher thanks to its low operating costs and easy maintenance. Depending on the location of the facility, they can be produced as mobile, fixed steel feet, fixed concrete feet, and fixed skid chassis.
Although it is generally used in the primary stage, the Secondary models are also preferred in the secondary crushing process.
Jaw crushers apply high pressure to the fed material and break the stones. This mechanical pressure is provided by the elliptical movement of the movable jaw and the narrowing angle between it and the fixed jaw. The fed material is grasped by this elliptical motion and compressed between the fixed jaw and the movable jaw. High flywheel speed, optimal jaw grip angle and specially designed geometry between pitman and rear block ensure maximum control of this mechanical pressure.

CONE CRUSHER
cone crushers; It is designed to break hard and abrasive stream and quarry materials such as granite, basalt and andesite. It is used as a secondary and tertiary crusher.
Working principle of cone crushers; breaking the materials with the effect of compression, shearing and bending. It offers low dust and wear rates as they compress and break the material.
Thanks to the long-lasting wear parts, the crushing process is longer-lasting. Thanks to its advanced crusher chamber design, it provides high productivity with less wear on the parts. The fact that the crusher chamber is adjustable makes it possible to get the desired size of material.
Vertical Shaft Crushers
They are crushers with high sand ratio and cubicity ratio used to obtain sand and gravel by breaking all kinds of medium-sized hard and abrasive materials. The crushing process takes place by throwing the material fed by the crusher's feeding chamber to the stone lining in the crushing chamber at high speed by means of the rotor rotating at high speed. Spare parts consumption is very economical and it is a low-cost crusher type because the crusher is crushing the stone by hitting the stone.
Vertical Shaft Impact Crushers are preferred at the last stage of the crushing and screening process. It has high production capacity. It can successfully perform the task of breaking watery, moist and sticky materials. Moreover, such materials get rid of some of the water in their body with the kinetic energy that emerges when they collide with the rotor rotating at high speed.
Therefore, the resulting material is relatively drier. Thanks to these advantages, it is more demanded to be used in the production of sand, stone chips and gravel, which are required for concrete and asphalt production. According to the design of the facility, it can be produced as mobile, with fixed steel feet, with fixed skid chassis or as pre-fed.
CLOSED ROTOR
Closed rotor type vertical shaft crushers are preferred for crushing all stone types and highly abrasive materials. The inner surfaces of the rotor are covered with a cast lining. At the outlets, there are diamonds that are highly resistant to wear and can be easily replaced.
It works with the principle of “Rock on Rock”, that is, hitting the stone against the stone. The material fed from the circular chute falls on the distributor liner in the center of the rotor, which rotates at very high speed. A very strong centrifugal force is applied to the material falling into it, thanks to the high-speed rotational movement in the rotor.
In this way, the material with a high amount of kinetic energy is transferred to the crushing chamber at very high speeds such as 60 to 80 m/sec. In this crushing chamber, it collides with the materials pouring from the waterfall windows of the upper body, and the kinetic energy it possesses is transformed into the impact force, and the size reduction process is realized.
OPEN ROTOR
Open rotor type vertical shaft crushers are preferred for crushing light to medium abrasive materials.
There is an open top rotor and an anvil set, which is fixed at a certain angle and distance, covered with steel cast linings, instead of a stonebox around this rotor.
The fed material enters the machine via the feeding tube and falls on the distributor liner in the center of the rotor and is delivered to the crusher pallets. The pallets accelerate the material and throw it towards the anvil. The material is crushed by hitting the anvil and falls into the discharge chute.

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What is Primary, Secondary and Tertiary Crushing?

What is Primary, Secondary and Tertiary Crushing?

20.04.2022 15:34

There are many ways to break up hard materials such as rock and make them suitable for use, and depending on your field of activity, project characteristics and the machinery you use, a path and planning must be made accordingly, especially when it comes to product size.

Obtaining the product of the targeted diameter by passing the first, second and third crushing stages of the materials to be crushed may depend on the type of material, such as aggregate, concrete and asphalt, and may also depend on the variety of product dimensions targeted to be produced.

Primary crushing is the first step in crushing the material and can sometimes be sufficient to achieve the desired product size. The primary crusher takes oversized material to be blasted, excavated or recovered to be sent to the crusher and processes it via a crusher, jaw or rotary crusher to create various product sizes.

For many aggregate producers, it may be necessary to use a closed-loop mobile primary crushing and screening plant with screening capabilities to produce the desired product. However, if a wider product range is desired and certain materials such as concrete and asphalt are being processed, it may be necessary to include second and third crushers.

Secondary crushing is the second stage of material processing after the first crushing. After that, the product to be crushed will pass through a second crusher or a cone crusher, which is effective in crushing such materials.

There are also third and fourth crushing stages to obtain smaller sizes of material. In addition to the second crushing, an open circuit portable crushing plant can often be used, where the processed material is screened and transferred from one crusher to another.

Utilizing more crushers after the primary crusher can make a crushing - screening process much more efficient. This not only results in various sizes of product, but also in an open circuit crushing plant, the flow and processing of the material is easier and increases efficiency compared to a closed circuit crushing plant.

Crushing and screening plants manufactured by Polygonmach offer a wide range of mobile crushing and screening plants, both closed circuit and open circuit, producing powerful crushers such as primary, secondary and tertiary crushers, horizontal shaft crushers, jaw crushers and cone crushers. Contact a Polygonmach project representative and we can help you decide which crushing equipment should be used for your planned project.

Polygonmach is constantly leading the industry with new projects and innovations.

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Stone Mastic Mixture Production in Asphalt Plants near me

Stone Mastic Mixture Production in Asphalt Plants near me

04.03.2022 15:01

Stone Mastic Asphalt manufacturing is like asphalt concrete. It may be necessary to use two pre-dosing silos, since a high proportion of coarse aggregate will be included in the composition. Due to the high proportion of coarse aggregates, the sieving process may not be healthy due to the possibility of shrinkage in the hot sieving upper sieves.

As with the asphalt plants we produce as Polygonmach, the dosage and sieve capacity of the plant should be compatible with the intended production capacity. Since the low-grade fine-grained aggregate in Stone Mastic Asphalt does not form a thick layer around the coarse-grained aggregates in the dryer, the aggregates are directly exposed to fire and overheated.

During the production of Stone Mastic Asphalt, it is necessary to ensure that the aggregate temperature remains at the desired level. The point to be considered here is the temperature of the finished mixture and this temperature should not exceed 170 °C.

Stabilizing additives should be carefully added to the asphalt composition according to their characteristics. The ratio of the additive material and its homogeneous distribution in the composition greatly affect the quality of the mixture and thus the poured layer. The homogeneity and quality of supplementary materials upon delivery must also be maintained during storage and manufacture.

If additional materials are to be given to the mixture as bundles, the dimensions of the bundles must be suitable for the capacity of the mixer. Care should be taken that organic fibers do not absorb moisture during storage and manufacturing. Any clumping that may occur will affect the homogeneous distribution in the mixture.

The inclusion of additional materials in the mixture is usually carried out automatically and with appropriate equipment. Some equipment manufacturers offer different dosing systems for different additives. If the production to be made is low, additives can be added to the mixture manually from the cover.

Initially, the binder material adheres to the surfaces of coarse, coarse aggregates with a large surface area. Equal distribution of additional materials is of great importance for a homogeneous mixture. The data of the manufacturers regarding the additives to be added to the mixture must be taken into account. The most important issue to be considered in fibers is that their balanced distribution in the mixture takes place during the additional mixing time (at the time of adding the binder and after it).

Doing dry premixing longer than necessary can cause the fibers to become dusty (turn into elephants). Since the organic fibers in the form of pellets have different densities, the dry premix time may not be sufficient to dissolve the pellets. Dissolution and homogeneous distribution of organic fibers should be checked from time to time.

Determining the most appropriate mixing time required for the even distribution of lumps in the dry mix significantly eliminates the decrease in production efficiency in the premix and postmix times.

Storage and Transport

As with other asphalt types, stone mastic asphalts should not be kept in silos for a long time. Bitumen, which is the binding material in the material that has been waiting in the silo for a long time, can be exposed to negative changes.

Loading ramps of transport vehicles must be clean. To prevent the asphalt from sticking to the ramps, only solvents that do not damage the asphalt should be applied or a light layer of water should be used.

The use of diesel oil is prohibited as it will adversely affect the quality of the mixture and in terms of working safety. Transport vehicles should be covered with a windproof cover at all times, including in summer, to prevent cooling of the asphalt and hardening of the binder as a result of the material coming into contact with the oxygen in the air. In small-scale jobs or low-efficiency work, thermally insulated truck-mounted tanks or horizontal belt heating boiler trailers are very suitable.

It is absolutely wrong to produce the mixture at high temperature in order to prevent mixture cooling in long transport distances. If the material mixed with the binder separates and flows during transportation and laying, the binder material hardens. This causes problems in the compression process.

Manufacturing, transport and laying processes must be carried out in harmony with each other. With a good planning, we can shorten the waiting time of the transport vehicles and prevent the temperature losses of the mixed material directly related to this.

In addition, waiting times should not occur in asphalt paver work. Continuously progressive paver operation is a prerequisite for regular compaction and a healthy surface layer.

Rules to be Considered in Spreading and Compacting

Stone Mastic Asphalt should be laid without any problems using an asphalt paver.

*Mixing heat should be evenly distributed in the asphalt paver boiler. For B50/70, B70/100 or PmB 45 asphalt bitumens, the temperature should not be lower than 150 °C. In the meantime, cold material should not be left in the far corners of the asphalt paver boiler.

*The laying speed of the asphalt paver used should be adjusted so that it does not compress the material too much and that no impact vibrations occur.

*Pressing should be done immediately and with the roller very close to the asphalt paver. A minimum of two rollers is required for each paver strip laid.

*Cylinder press application should be done with tandem or 3-wheeled cylinders heavier than 9 tons.

*The vibratory press should be done at sufficient material temperature and after a static press.

*After the layer temperature drops below 100°C, vibratory compaction is not performed. Since the layer thickness is less than 2 cm and the lower layer causes hard layers, loosening (concrete, stone coatings, etc.) or breaking the aggregate, vibratory compaction is not performed.

*Rubber wheel rollers are not suitable for Stone Mastic Asphalt compaction.

*The handwork required to complete the Stone Mastic Asphalt must be done quickly and at the same speed as the asphalt paver. Roller compaction should be done immediately after paving.

*Pre-compression applied automatically by the asphalt paver should be taken into account for the paving thickness of the layer.

*The minimum values ​​given can be evaluated as a result of experience and should be used in exceptional cases. Under normal circumstances, the layer thickness should nowhere fall below the lowest value. Particular attention should be paid to joints and joints.

Surface Operations

The amount of material to be spread is generally between 1 and 2 kg/m². It has become common to use 0.25 to 2 mm crushed sand, dusted and lightly coated with bitumen, with grain sizes of 1 to 3 mm. Crushed stone chips between 2 and 5 mm should not be used due to excessive decibel level.

The material to be spread is either immediately after the asphalt paver or between the first roller passes; It should be applied on a sufficiently warm and binding layer.

It is essential to use a spreader machine to obtain a smooth surface.

After laying, compacting and finishing, it must be opened to traffic after at least 24 hours to allow the coating layer to cool. Opening to traffic without waiting for this period will cause deformation of the coating layer and the formation of ruts.

After the material is taken out of the heater, it should be emptied and weighed by avoiding a jarring movement, by turning it upside down. This process should be completed within 10 seconds.

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Properties and Uses of Stone Mastic Guss Asphalt

Properties and Uses of Stone Mastic Guss Asphalt

04.03.2022 10:05

It is a superstructure material with high slip resistance, made on a bituminous surface on roads with heavy traffic flow, with coarse stone content and voids filled with dense viscous mastic asphalt. The unrivaled longevity of stone mastic asphalts has been proven by 30 years of experience. This long life span is closely related to the fact that the crushed aggregate and bitumen ratio is much higher when compared to other asphalt types.

More than 7% bitumen was used in the component of the first Stone Mastic Asphalt that was laid. Asbestos fiber or rubber powder was used as additive material. The unique properties of these stabilizer additives used in the mixture played an important role in the durability and longevity of stone mastic asphalt with high bitumen ratio.

In today's mixtures, products other than the stabilizing additives used in those early days are also used (for example: organic and mineral fibers, thermoplastic materials or silicic acid).

It was designed in the 1960s as an asphalt wear layer resistant to extreme surface deformation of studded automobile tires. Asphalt mastic is laid on the asphalt, then high quality crushed aggregate of 5/8 or 8/11 mm is laid on it and compacted with a roller.

Main characteristics of Stone Mastic Asphalt Hot Mixture:

• High rate of crushed stone

• High rate coarse aggregate

• High rate bitumen

• Stabilizing additives

The aggregate, which consists of a high proportion of coarse-grained material, forms a main skeleton structure consisting of large spaces. These large gaps are filled with bitumen.

The task of stabilizing additives used in Stone Mastic Asphalt is to prevent the binding bitumen material from flowing from the aggregate. This yielding process occurs during production, transportation, laying and compaction. The thickness of the bitumen layer, which is filled on and between the aggregate, increases thanks to the additives, and at the same time, the fatigue and aging resistance of the asphalt increases.

Properties of Stone Mastic Asphalt

Stone Mastic Asphalt layers and friction surface are durable and long-lasting and have proven this feature on roads with heavy traffic and in harsh climatic conditions. Stone Mastic Asphalt can be used as a wear layer on all roads. This practice has become standard for high-traffic highways, intercity highways or urban roads.

Stone Mastic Asphalt has the following features in the right design, production and laying thanks to the highly crushed aggregate and mastic-characterized binders in the content of Stone Mastic Asphalt:

• Resistant to deterioration and deformations

• Resistant to friction and wear

• Climatic conditions and extreme pressure, friction, etc. It eliminates fractures caused by mechanical effects.

• Provides a rough and non-slippery surface.

• It has a long usage time.

Mixture composition of Stone Mastic Asphalt

Aggregate

The resistance of the Stone Mastic Asphalt surface against slipperiness, which is obtained thanks to the high ratio of coarse and low ratio of fine aggregates, is provided by the coarse aggregates, which are almost completely broken.

The grain shapes of the aggregates used are very important for the void ratios in Stone Mastic Asphalts. Flat and flat aggregates can adversely affect this void ratio, the filling ratio of the voids, and thus the asphalt compaction application.

Binding Material

Generally, 50/70 bitumen is used as a binder for Stone Mastic Asphalts.

70/100 or 160/220 bitumen can also be used in Fine Stone Mastic Asphalt compositions. On highways or bridges with heavy traffic flow, polymer modified bitumen may be more efficient.

Stabilizing Supplements

Stabilizing additional materials are required due to the high bitumen ratio used in Stone Mastic Asphalts and the low surface area of ​​the aggregates that adversely affect adhesion when compared to other mixed materials.

These additional materials; It prevents the bitumen from separating by flowing between the aggregates during manufacturing, transportation and application. The use of cellulose fibers as a stabilizing additive material has been proven over a long period of time.

Powder and granular materials or liquid materials can be used, provided that the stabilizing effect is clearly demonstrated. Natural or artificial silicic acids, rubber powders or polymers can also be used.

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MASTIC GUSS ASPHALT PRODUCTION FOR ROAD PAVEMENT

MASTIC GUSS ASPHALT PRODUCTION FOR ROAD PAVEMENT

28.02.2022 11:25

What is Mastic Asphalt?

Mastic Asphalt, which is a building material used for roofing and flooring material, is similar to concrete asphalt as it forms a very dense and solid surface layer below average temperature values. At high temperatures, mastic asphalt forms a dense, liquid layer that can run off or spread over a floor.

The most prominent difference between mastic asphalt and asphalt concrete lies in the level of permeability of these products. Asphalt concrete is generally very permeable. Mastic asphalts, on the other hand, are almost waterproof and can be used where dehumidification is required.

The quality of impermeable mastic asphalt is directly proportional to the high bitumen ratio. Bitumen is a by-product of the petroleum production process and is used as a binder in asphalt products. The bitumen ratio, which helps the aggregates to be bonded closer together to stay away from moisture, is two times higher in mastic asphalt than in concrete asphalt.

Aggregate may contain sand, gravel or different stone materials. Polymer compounds and pigments are added to color the material or increase strength and durability. Manufacturers often include a material called lake asphalt in mastic mixes. This product, called lake asphalt, is a naturally occurring mineral similar to bitumen. This material helps the aggregate particles to hold together more.

Mastic asphalt is used for paving sidewalks, highways, garage entry and exit roads and parking areas. It is also frequently applied on roofs with its successful waterproofing feature. In addition, it can be used as a coating material in factories and other industrial production facilities, especially to prevent deformation of areas exposed to frequent spills or high rates of chemical use.

Advantages and Disadvantages of Mastic Asphalt

For contractors and homeowners, this material has many advantages. In particular, it provides insulation against water and many fluid or non-fluid chemicals. It keeps harmful vermin away and is resistant to deterioration caused by these vermin. It is also very robust and long-lasting. Gum mixes are also virtually non-flammable and are fairly easy to recycle to prevent harm to the environment.

Let's talk about the disadvantages of this product. Since it contains petroleum-based products in the form of bitumen, it has a harmful odor and may produce harmful gases for a long time since the construction of the facility. Also, as with other asphalt products, this product needs high temperatures when paving.

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POLYGONMACH QUALITY STANDARDS IN ASPHALT PLANT PRODUCTION

POLYGONMACH QUALITY STANDARDS IN ASPHALT PLANT PRODUCTION

28.02.2022 10:52

EDUCATION

As POLYGONMACH, our company, which produces asphalt plant, is aware that the quality of its products will emerge if it is used with personnel with the right training.

We provide business development trainings at regular intervals to different construction sites, companies, institutions and organizations and our customers in our portfolio. In addition, in line with the demands of our customers, we also have a theoretical and practical training process for employees.

We aim to make you more experienced and qualified in the field of quality asphalt production and paving through the correct and effective use of Asphalt Plants that we produce through applied, progressive and up-to-date trainings. Our team, which serves within our structure, has the knowledge, skills and equipment in accordance with the requirements of the age.

We provide both practical and theoretical training by conveying the technical information that plant operators need to know about asphalt production.

During the training process, we try to convey different contents such as designing a quality production process, asphalt production stages, compaction applications used in asphalt to the relevant personnel, theoretically and practically at the workplace.

CUSTOMER SERVICE

The most important power that enables our business to grow more efficiently as a sector is the feedback from our customers. As POLYGONMACH, we adopt a customer satisfaction-oriented approach. We offer technical support for each product we have sold.

Therefore, after the sale of the Asphalt Plants that we have manufactured as POLYGONMACH, we offer after-sales technical support so that our customers can get the optimum benefit. Our technical service, which is expert in its field and works fast and solving the problems that may arise, serves you in general maintenance, repair and modification works, revision processes, especially assembly and disassembly processes.

Periodic maintenance of vehicles used in asphalt production is required. While this increases the efficiency that can be obtained from the technical materials used, it ensures a longer life. Our POLYGONMACH Technical Support Team offers you 24/7 service for the maintenance, repair and periodic inspection of the purchased products and the supply of the necessary spare parts without losing time. We offer an environment that is always ready to communicate and provide technical support for problems that may occur after our products meet with our customers.

SPARE PART

As a well-known brand in the industry, we are pleased to offer you Asphalt plant spare parts service with a customer focus. As POLYGONMACH, we have a large stock of spare parts and we provide spare parts in case of any necessity. We provide a fast and positive response to our customers who contact us in case of any spare parts need. The services offered regarding spare parts have one-to-one compatibility with the original parts. This compatibility is a prerequisite for all parts and devices of the POLYGONMACH Asphalt Plant to work in harmony at the optimum level.

ASSEMBLY

Our expert staff also provides the necessary transportation and assembly services after the purchase. Fast and accurate assembly is provided by our expert and experienced installation and assembly team, with practicality that can provide solutions against possible negativities.

After the purchasing stage, you can get technical assistance from us for all kinds of assembly processes of the asphalt plant and you can get help by contacting us through our contact numbers in order to carry out the process more healthily.

PROJECT

As Polygonmach, the projects of Asphalt plants, which are environmentally friendly and low-cost, with flexible design according to customer needs, enable a reliable and environmentally friendly environment for heat, light, noise and dust formation. With the flexible design principle, our innovative and original design projects made by our expert designers according to the needs of our customers make our company the reason for preference. Thanks to these projects, medium and large-sized enterprises can achieve higher efficiency at a level that can maximize their business performance. With POLYGONMACH Asphalt Plants, high efficiency in asphalt production is offered with long-lasting full-capacity equipment. Our company also offers easy transportation and installation opportunities to its customers.

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CHEAP ASPHALT PLANT NEAR ME PRODUCTION FOR SALE

CHEAP ASPHALT PLANT NEAR ME PRODUCTION FOR SALE

28.02.2022 10:51

Asphalt Plant is a complicated machine producing asphalt. As POLYGONMACH, our company can produce Asphalt Plants according to the demands of our customers in the desired capacity and design according to the needs of our customers.

Asphalt Plants, which are generally used in road construction areas, highways and various parking lots, can be manufactured as mobile or fixed for easy and fast installation. Fixed asphalt plant is mostly installed in out-of-town areas. Mobile Plants, on the other hand, are installed in areas close to the city in case of need for road repair or repair of damages in asphalt areas by providing a fast and effective response. However, this situation can sometimes be the subject of protests due to air and environmental pollution concerns. However, asphalt plants produced by POLYGONMACH are environmentally friendly and designed to emit the least harmful gas to the environment.

The inputs (aggregate, bitumen) used in asphalt production are brought together in a mixer at the optimum amount and temperature thanks to this machine, which consists of different equipment, and bitumen is added and mixed, and finally asphalt product is obtained.

ADVANTAGES OF ASPHALT PRODUCED IN ASPHALT PLANT FOR SALE

Asphalt is produced in Asphalt Plants, which we, as POLYGONMACH, are also producing, by blending bitumen and aggregate (a mixture of sand and gravel) at certain heat rates. Its low cost makes it attractive for road construction and insulation. Studies have shown that asphalt reduces noise up to 5 dB(A). Compared to other materials that can be used in the same area, less energy is consumed in the production of asphalt. In addition, asphalt roads reduce the friction of the wheels with the road, thus reducing fuel consumption.

The most important distinguishing feature of asphalt is that it softens and becomes fluid when heated, and hardens again when cooled. It behaves like a solid at normal air temperatures. However, it can be made fluid by heating, which facilitates road construction. Thanks to its elasticity, it absorbs pressure, that is, instead of breaking, it moves in a flexible form and thus can repair itself.

Remember that asphalt pavement is economical, durable, low-maintenance, and environmentally friendly.

Asphalt can be installed in about half the time and cost much less than concrete, and it has some advantages over concrete. These:

When cracks occur in asphalt, they can be repaired much cheaper.
Compared to concrete, snow and ice melt in a much shorter time, thanks to the absorption and trapping of heat by the surface of the asphalt.
Although the use of salt deforms the concrete, it does not spoil the asphalt.
Compared to concrete, asphalt is an environmentally friendly material. Because while it is possible to recycle asphalt, this is not the case with concrete.
While it exfoliates like concrete, this is not the case with asphalt material and asphalt is much less likely to crack.

QUALITY ASPHALT MATERIAL PRODUCTION STAGES

It should be ensured that the necessary procedures are carried out in order to obtain a product of the desired quality in an asphalt plant. There are many electronic tools and devices in the plants. Therefore, in order to obtain quality asphalt products, first of all, maximum attention should be paid to the calibration of these devices.

The Asphalt Plants we manufacture as POLYGONMACH are equipped with the highest quality equipment, and the necessary theoretical and practical training is provided to our customers on the use and calibration of these equipment.

In particular, whether asphalt weighing scales measure correctly or not; Calibration settings, routine maintenance and control should be done continuously to ensure that the heaters are providing the required amount of heat.

Likewise, it should be checked whether the mixer, which performs the mixing task, functions in the required time. It should be constantly checked whether the aggregate and bitumen, which are the main building materials of asphalt, are transferred to the mixer in the right amount and whether the aggregate is dried at the required temperature.

The most important points to be considered in obtaining the material to be used in asphalt construction:

1-Making the mixture with the right amount of ingredients

2-Determining the temperature setting in the most optimum way

3- Taking the materials to be mixed in the mixer in the right order and amount and making the dehumidification process without errors are the most important issues affecting the quality of the asphalt.

Asphalt Plant consists of the following parts:

1-Cold aggregate feeding unit,

2-Auxiliary Filter for Dust Separation,

3-Conveyor belts

4-Mixer.

5-Aggregate and filler elevator,

6- Bitumen weighing scale,

7-Vibrating screen,

8-Storage silo

9-Drayer

Asphalt material is passed through some production stages until it is produced. These steps, which will be followed until the asphalt material is ready for paving, can only be achieved when taken according to a predetermined plan.

The heterogeneity of the input materials used in asphalt production and the systematicity of the stages in the processing of these materials are specific and necessary conditions for asphalt production. For this reason, engineers and qualified personnel who are experts and have the necessary qualifications make continuous inspections and surveillance to prevent any irregularity at all stages of production. Therefore, as a result of this control and inspection process, the mixing conditions of the input materials, the quality of the aggregate or bitumen material to be used in production and the quantity balance will determine the quality of the asphalt to be produced.

Cold silos are used to store and protect the aggregate used in asphalt production. In the next step, a drying device called a drier is used to dry the aggregate and make it suitable for mixing in the mixer. It is necessary to ensure that the correct amount of aggregate is sent to the dryer and transferred to the mixer. The aggregate to be used is heated and dehumidified with the help of a drier. There is a flaming zone in the form of a rotary boiler inside the drier. The drying process is carried out in this zone. One of the points to be considered here is to ensure a healthy accumulation of the powder material that emerges after the drying process. This accumulation is done with the help of a device called dust collector. Vibrating sieves are used to separate the products passed through the elevator, which is used as a transfer system and provides temperature protection, in desired sizes. The aggregate, which is transferred from the dryer to the elevator and from there to the vibrating sieves and sieved and having the desired temperature, is kept in a section called the hot waiting bunker just before being weighed and sent to the mixer.

In order to produce quality asphalt, the bitumen must be stored correctly and transferred to the mixer where the mixing process will be performed. The bitumen material to be used in asphalt production is transferred from the hot bitumen tank. In the bitumen scale, the desired amount of bitumen is transferred to the mixer by pumps, where the aggregate and hot bitumen are blended in the mixer.

The hot asphalt produced in the mixer is transported and stored.

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SALE OF ASPHALT PLANTS NEAR ME AND ASPHALT ROAD CONSTRUCTION  What is Asphalt?

SALE OF ASPHALT PLANTS NEAR ME AND ASPHALT ROAD CONSTRUCTION What is Asphalt?

28.02.2022 10:49

What is Asphalt?

Asphalt is a composite, petroleum-based road construction material consisting of mineral aggregates and bitumen, which is frequently used in areas such as parking lots, roads and airports. It contains asphalt cement (bitumen etc.) and various aggregates in its mixture. Asphalt, which is essentially a coating material, is a stable, durable and long-lasting building material. Asphalt is designed to carry the loads applied on it stably without being subjected to any shearing or shearing forces.

Asphalt used as road construction and road maintenance material is relatively elastic. It is produced by adopting principles such as minimum cracking and minimum deformation against the loads on it. Thanks to its slip-resistant, porous structure, it provides the opportunity to quickly drain water from its surfaces. Asphalt is a very durable building material. As it ages, it becomes more intense as a result of the pressure passing over it.

Today's roads are built by adding gravel and derivative stones to asphalt, which is a by-product of petroleum. For this reason, it is possible to say that asphalt production started in quarries. The crushed stones in the quarries are made smaller and asphalt is obtained by adding the raw material of asphalt into it.

Asphalt is used in the pavement of road surfaces in the world. However, since asphalt produced in Asphalt Plants for sale, which cannot meet a certain quality standard, has a very short lifespan, the areas where this material is used need constant maintenance and repair. This significantly increases the cost of road construction and coating. In this, there is a need for Asphalt Plants for Sale that produce quality asphalt.

In the production process carried out in POLYGONMACH Asphalt Plants, the bitumen is mixed with crushed natural stones and other minerals, which are classified in certain diameters and completely free of moisture, by meticulously sieved while hot, in order to obtain high quality hot asphalt. It is mixed with the aggregates in its content at an average of 200-400 degrees Fahrenheit in order to decrease the viscosity of the asphalt and reduce the viscosity ratio. The name given to this mixture is hot mix. This is called asphalt pavement. This mixture contains rock dust, sand and gravel. Stone and rock dusts, which are meticulously sieved to be separated in certain sizes, make up about ninety percent of the mixture. These go through a few minutes drying process. The reason for this is the removal of moisture in the asphalt, which reduces adhesion.

Asphalt mixed in a homogenized manner is immediately sent to the area where it will be applied by means of transport vehicles. Since asphalt freezes in a short time, it should be poured immediately after its production, that is, road construction works should be started. Then it is poured onto the road in the amount and form determined by the asphalt pavers. Then, it is passed over with a road roller, smoothing and compaction and bonding are applied to the ground. Asphalt dries within an hour at most, although it may vary slightly depending on the weather.

Moisture is the most important factor preventing the stickiness of asphalt. Therefore, it is necessary to purify the moisture in the mixture during asphalt production. If this dehumidification process is not applied, the asphalt used for road construction will crack and swell after a while. This means that the effort is wasted. In order to separate the moisture in the mixture from the mixture, heat is given to the mixture and moisture is taken from the mixture. In this way, asphalt is provided to be more durable and sticky.

When asphalt is poured on the road, asphalt is crushed with various crushing vehicles to make the road more durable. In this way, the roads made become more durable.

The use of poor quality asphalt and natural events cause asphalt to be destroyed over time. For this reason, it is ensured that the roads that have been destroyed over time are renewed and the transportation continues without interruption.

What Are the Properties of Asphalt?

Asphalt concrete, one of the oldest known building materials, is produced with the mixing ratios and methods determined by the ministries of transport of the countries. There are many reasons why asphalt pavement is so widely used.

-Stability

-Durability

-Ductility

-Fatigue strength

-Non-slip

-Sealing

-Insulation

-Machinable

-Economy

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ASPHALT PLANT NEAR ME  WHAT IS BITUMEN, WHAT ARE THE TYPES?

ASPHALT PLANT NEAR ME WHAT IS BITUMEN, WHAT ARE THE TYPES?

28.02.2022 10:47

Bitumen, which is used in asphalt plants in asphalt production, is one of the most important petroleum derivatives used in transportation. If you say what is bitumen, we can say that it is a by-product that is released as a result of the exposure of oil to various refinery processes. Bitumen is an organic mixture that is generally brown, gray or black in color, contains petroleum tar, and is largely used in road construction today. It can be found in nature in its natural state, as well as it is obtained from the refining of crude oil. Undoubtedly, this substance, which is the main component of asphalt and called bitumen, is the most used substance on all roads today. The main task of bitumen is to bind the aggregates in the road construction materials to each other, to make the upper surface of the road hard and impermeable to liquids.

Bitumen can be examined in two parts as natural and artificial. However, in order for natural bitumen to be used, it must be exposed to some processes. This hydrocarbon material with a high viscosity ratio is a bituminous mixture with a viscous structure. This product, which emerged during the refining of petroleum, was initially considered as a useless waste material. However, due to excessive accumulation, the need to evaluate this item arose. As a result of the searches arising from this need, it was decided that this substance could be used in road constructions and isolation projects.

In order to make transportation more comfortable and safe today, the municipalities, which are informed about how asphalt is made, have established asphalt plants for sale and asphalt plants in their own vicinity. This ensures that transportation is carried out in a more professional way.

HISTORY OF BITUMEN

Bitumen, which has a very complex chemical composition and is the main material of asphalt, is a hydrocarbon structure. Bitumen is a secondary product formed during the refining process in oil refineries. The history of obtaining bitumen in different ways by humans dates back to 3 thousand BC. It was used to mark crop collection areas in those years.

The Dead Sea was a natural source of bitumen for the Romans. Bitumen was used by the Sumerians as mortar between bricks. In the Mesopotamian region, bitumen was used in ship linings due to its water-isolating feature, and this led to the development of fisheries. It was later used by the Egyptians to embalm the dead.

The Chinese and the Japanese used bitumen in the manufacture of sword scabbards. It was also used in the construction of the Tower of Babel and the Hanging Gardens of Babylon, the seventh wonder of the world. At that time, bitumen was also used in the production of swords and sculptures and in the construction of granaries. In the 1800s, it was first used in Europe in France, asphalt roads and pavements.

USAGE AREAS OF BITUMEN, ALSO USED IN ASPHALT PLANTS FOR SALE

– In Road Constructions

– Plumbing and Roof Insulation in Constructions

– Flooring Papers

– Water Channels Coating

– Polishing

– Airspace coating

– Gyms and Fields

– Flooring

– Battery

– Paint, Varnish, Varnish

– Cement Making

– Enamel Substance (Coating)

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CRUSHING AND SCREENING PLANT UK

CRUSHING AND SCREENING PLANT UK

11.01.2022 15:39

CRUSHING AND SCREENING PLANT UK

Crushing screening plant uk; also considered by many such a stone crushing plant. It is explained in the form of facilities where the production of all kinds of materials needed in the construction sector takes place.

The facilities vary depending on both the time and the place of the work planned to be done. In this context, productions with different characteristics are made. During process, a stationary conveyor and a mobile one are utilized. One of these machines is preferred according to the state of the work to be done.

Stationary concactors are generally suitable for long-term business processes. Mobile conveyors, on the other hand, are preferred for short-term jobs. The mobile conveyor is more advantageous in terms of portability than the fixed option. Mobile and stationary conveyors allow production at different rates.

WHAT ARE THE DETAILS OF CRUSHING SCREENING PLANT UK?

Crushing and screening plant uk; It gives occassion you to utilize stones of various sizes and properties in the necessary industries by undergoing various processes. As a result of various operations, raw materials are prepared for many sectors.

Stones are obtained in january quarries. The stones are passed through the specified processes and seperated different classes according to both the area where they will be used and their properties. Different types of stones such as lime and granite are made suitable for use as a result of the necessary processes.

Crushing and screening plant uk provides many advantages. The most important of these advantages is that transactions are made within the scope of a single facility. This includes all operations such as screening, crushing, storage and washing.

ADVANTAGES OF CRUSHING SCREENING PLANT UK

The crushing and screening plant uk presents advantages from different angles. Shortly about these advantages can be given as follows;

● Having a single facility sufficient for different operations saves both time and cost.

● The facilities have a crushing machine, sieve, washing machines and a number of devices for storage operations.

● People thinking purchasing a crushing and screening plant in the UK should pay attention to whether the work machines are suitable for all operations to be performed.

● The dimensions and properties of the products to be crushed are not always the same. Therefore, it would be more correct for you to make a choice for your business sector.

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Cement Polishing Machine

Cement Polishing Machine

11.01.2022 15:30

Cement Polishing Machine

Cement polishing machine; especially in recent periods, it is often preferred. Thanks to the polishing process, the performance of this material, which is often used in the construction industry, reaches a high level. The process is not as complicated as it might seem, in fact. But both effort and time need to be spent. Cement polishing is effective in making surfaces look smoother and flawless.

Polishing can be done in powder form or wet. During the process, specially manufactured machines are used. At this point, the cement polishing machine comes into play. No substances that will damage the environment or the material are used during the polishing process. It is extremely safe from this point of view. Machines with different strengths, shapes and sizes are preferred according to the process to be performed.

What are the Advantages of Cement Polishing Machine?

Types of cement polishing machine are designed based on the polishing process. In addition, it can also be preferred for purposes such as surface preparation or epoxy removal. Necessary preparations must be made before polishing. Thanks to this, a job appears in the desired form.

The advantages of using a cement polishing machine can be briefly described as follows;

● Transactions made through the machine are completed in a much shorter period of time. Thanks to this, time is saved.

● Thanks to the fast performance, labor costs are also greatly reduced. Thus, an advantage is obtained from money.

● Due to the characteristics of the machines, different operations can also be performed. It is a very attractive option in terms of saving materials.

● By planning correctly, you can increase your competitive power and productivity at work.

Cement Polishing Machine Prices

Cement polishing machine prices are in different december. The prices at which the products are offered for sale vary depending on the characteristics they have, the materials preferred at the production stage, and details such as the brand.

In order to obtain a quality performance, it is important that the selected product also has a durable structure. At the same time, its scope and purpose should be considered in the selection process. Types of cement polishing machines are often preferred, especially in the construction industry. However, it is possible that you may encounter the use of these products in different sectors.

It is easy to examine the models in detail during the product selection at the right choice point. Performing different operations with a product becomes an extra advantageous choice.

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Bitumen Emulsion Price List 2022

Bitumen Emulsion Price List 2022

11.01.2022 15:21

Bitumen Emulsion Price List

The bitumen emulsion fees list is one of the dec issues for 2022. Bitumen emulsion appears as a result of mixing water and bitumen using a number of special techniques. It is explained as a waterproofing agent that has been made ready for use by these processes.

After the evaporation of the water contained in the emulsion, a waterproof layer is formed on the surface on which they will be applied. Their range of use is extremely wide. It is also a very advantageous method.

The bitumen emulsion price list is in different ranges for December 2022. Therefore, it is worthwhile to do some research at this point for a while. It should also be noted that a number of elements have an effect on prices.

Bitumen Emulsion Areas of Use - Bitumen Emulsion Price List 2022

Bitumen emulsion price list People who demand to know the details of the year 2022, on the one hand, conduct research on the areas of use of this method. Bitumen emulsion is suitable for use on all types of vertical and horizontal surfaces. It is used to isolate leaking water parts of wet and closed areas.

Bituminous membranes are also preferred with the intention of lining before their application. With its adhesion feature, it allows it to adhere to surfaces both without gaps and firmly. The pit that appears on the floors contributes to a more regular appearance of the sections.

When researching about the bitumen emulsion price list 2022, it is recommended that you also consider your area of use.

What are the Advantages of Bitumen Emulsion?

The bitumen emulsion price list december 2022 is such that it will appeal to different budgets. The price ranges set december this technique are determined in parallel with its advantages.

The advantages of the method are as follows;

● It is an extremely economical method.

● Due to its dilution with water, it adheres perfectly to the floor even in a humid state.

● Toxic and flammable substances are not allowed. From this point of view, it is quite safe.

● The primer should be applied in a cold form on the go.

● it is recommended not to apply in a temperature environment below 5 degrees and on rainy days.

● The water in it does not dissolve with water again after steaming.

● It has waterproof structure.

● It is easier to apply with the help of tools such as a gun or roller.

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Mobile Concrete Mixing Plant

Mobile Concrete Mixing Plant

11.12.2021 01:39

Mobile Concrete Mixing Plant ; The mobile concrete batching plant is designed on a mobile base. Thanks to this, you can easily move from one work place to another. These facilities can evaluate brands and models according to the possible uses of reduction gears and electrical materials. Mobile concrete plants utilised construction sites and projects are equipped with high-speed technology for the production of concrete. The aggregate has concrete properties, which are achieved by combining cement and water with additives. It also provides a quality production system by mixing with precision scales and a mixer.

Specificatıons of the Mobile Concrete Mixing Plant

The body of the mobile concrete batching plant can be transported by a single truck. From this aspect, the mobile concrete mixing plant has an easy-to-transport structure. The mobile concrete batching plant, which is easier and faster to install, has a detachable structure. It also presents a lot of flexibility to the user, as it has the advantage of being practical. It can also be installed in the project area, which requires relatively little installation space, and can be installed on a flat concrete floor. It also requires a smaller amount of concrete foundation. Permission may also not be required due to the ease of installation. The external dimensions of the mobile concrete mixing plant are designed according to European road standards. Moreover , these facilities can also be shipped to distant countries by road transport within the framework of a special permit.

Prices for Mobile Concrete Mixing Plant

The mobile concrete mixing plant is formed for quick installation and efficient operation system. It can be produced to ISO 9001 standards and is usually sold with a two-year warranty. Production is carried out using the highest quality equipment and equipment obtained from the manufacture of mobile concrete batching plants. Moreover, mobile concrete batching plants are especially suitable for short-term projects and when it is necessary to replace the construction site at the end of the project. Concrete mixing plants with SCADA-based software operate via a PLC system. High weighing accuracy eliminates extra materials, guarantees economical operation and ensures profit. It has advanced technology of making a homogeneous mixture of substances. Mobile concrete mixing plant prices, while adding speed to your business, have a significantly lower characteristic depending on the benefits of their use. In addition, mobile concrete batching plants offer a very economical potential in terms of total cost and offer users great flexibility.

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High Quality Concrete Batching Plant

High Quality Concrete Batching Plant

11.12.2021 01:24

High Quality Concrete Batching Plant Concrete is obtained by combining and mixing materials like sand, gravel, stone, cement and water. A concrete batching plant is a plant that collects, mixes and transports all these materials. Traditional concrete batching plant equipment includes concrete mixers, automatic systems, aggregate buckets, cement silos, decanters, aggregate bunkers and aggregate weighing belts. Ready-mixed concrete obtained at concrete factories is mainly used for construction and road construction. There are also many important points that should be considered before buying a concrete batching plant. When companies do not have enough information, they may unwittingly suffer serious losses from power plants. One of the most important points to consider when buying a concrete batching plant is the selection of equipment that is suitable for your work capacity. It is important that you do not purchase a system that works below your target capacity. Besides, buying a system does not lead to unnecessary costs, which far exceed the required capacity.

Concrete Batching Plant Manufacturers

Concrete batching plant manufacturers have reliable places in the industry with their many years of experience in the field of concrete batching plant construction. With global sales growing every dec, we continue to add value to customers with R

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What is the function of crushing plant ?

What is the function of crushing plant ?

24.10.2021 09:55

The function of crushing provides possibilities abour many issues. To crushing mine and stone is very hard and trouble process. This situation is needed to work with profeesionally. The general name of the facility providing stone crushing service is a crushing plant. Crushers are of great importance, especially when moving the rock for the first time. It takes huge systems and powerful machines to smash these huge rocks. Stones that are broken into smaller pieces with these machines are suitable for construction. Stones are crushed and converted into raw materials for the construction industry. These stones are utilised in works such as roads, bridges, infrastructure.The crushing plant and its equipment be formed in different types according to where they are used.Stationary crushers are utilised in areas where the rock is the first and enormous, such as mines and mines of stones.Stationary crushing plants have a higher capacity. The gravel here be formed various sizes. Mobile crushers, on the other hand, are usually preferred on construction sites. Here the already crushed stones are reduced to smaller sizes. Stones are supplied in the required sizes according to the application area.

ADVANTAGE OF CRUSHING PLANTS.

First of all, stone crushing machines are manufactured in different sizes and offer the necessary performance and efficiency. This is a big advantage of beginning production by planning the project according to the criteria defined between the customer and manufacturer. These crushing and screening plants are formed as compact machines that perform all the work you need as a shredder.They are specially formed, adapted to your needs, as well as manufactured as stationary or mobile crushers. The fact that companies can choose products with different designs according to their business areas is also an important factor when choosing the material to be processed. The thickness, hardness and abrasiveness of the processed material are extremely effective in determining which equipment will be used in the stone crushing plant. At this stage, a choice can be made within the framework of the crushing plant business plan.

WHAT IS AN AGGREGATE MOBILE CRUSHİNG PLANT?

Crushing plant aggregate is a mobile crusher utilised to extract aggregates, which is the basic material of the construction industry. The aggregate crusher crushes large stones such as granite, basalt, marble, as well as hard mines, allowing the extraction of sand, gravel and smaller crushed stones. From this point of view, the general name of materials of different sizes, such as sand, small gravel, crushed stone or slag, is aggregate. Aggregates can be extracted directly from these stones, which are found in nature in small sizes, and aggregates can be produced artificially. Aggregates are obtained by processing some large stones or hard minerals from nature in crushing and screening systems, called crushing systems, and constitute the basic building material of many important industries. Crushing plant aggregate production is mostly done with naturally occurring aggregates. These crushing systems, which can be easily transported from one place to another with their movable structures, are called mobile aggregate crushers.

WHAT IS CRUSHİNG AND SCREENING PLANT AUTOMATION?

The crushing plant for sale in Australia presents many advantages for people living in this country. From this point of view, it is also possible to access the automation of the crushing and screening plant. The automation of the crushing plant, created by various companies, is produced taking into account the wishes and needs of the customer. It also aims to achieve the highest possible efficiency and optimal product quality, without depending on the operator's initiative. The characteristics of these automations are as follows:

  • Multilingualism
  • Dual screen design
  • Convenient control cabinet
  • Fast technical support with remote access
  • Robust reporting system
  • Automatic and manual control option
  • Highly protected field devices and panels
  • Fast and secure seamless communication system
  • Maximum job security
  • Redundant PLC control technology
  • Electrification system without loss of quality
  • Automatic maintenance system feeding material to crushers
  • Locking system
  • To be able to make order and planned production
  • Easy calibration
  • Web server function.
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The Asphalt Plant that is Near Me , asphalt plant for sale , hot mix

The Asphalt Plant that is Near Me , asphalt plant for sale , hot mix

22.10.2021 09:37

The Asphalt Plant that is Near Me

You can easily get these systems with the asphalt plant near me. The asphalt plant prepares the superstructure by mixing hot bitumen and aggregates grouped in different sizes with a mixer.

Asphalt Plant Near Me, Asphalt Plant Manufacturers, Asphalt Plant Around Me

You can easily get these systems with the asphalt plant that is near me. The asphalt plant gets ready the superstructure by mixing hot bitumen and aggregates grouped in different sizes with a mixer. The systems can be made mobile or stationary. The mobile device is portable. So you can move it from one workplace to another. Permanent structures, on the other hand, are usually located outside the city center, but are built as close as possible to meet the seasonal or annual road construction and road improvement needs in permanent residential areas. The main logic of the asphalt plant is to mix a mixed aggregate with a moisture content measured at a certain temperature with hot bitumen to prepare the coating. There are two main types of asphalt mixtures that are widely used and known. The common goal of these two is to obtain hot bitumen by heating the aggregate. However, there are also fundamental differences between these plants in terms of hot mixture production methods and general operating dec. From this point, the importance of these structures for constructions sector is indusputable. The convenience of transportation to all this is provided by the asphalt factory located nearby. Thus, asphalt paving is provided easily and quickly.

The Producters Of Asphalt Plant

AsphaltHYPERLINK"https://polygonmach.com/"plenti HYPERLINK"https://polygonmach.com /" manufacturers design asphalt slabs for the production of hot bituminous conglomerates. These factories use a certain amount of aggregate, bitumen, sand and similar materials to produce asphalt. The main activity of the asphalt plant is to heat the aggregate to a high temperature and produce hot bitumen by thoroughly mixing it with bitumen (natural fuel) and other binders.

The amount and characteristics of the aggregate are completely modeled according to the needs of the moment. It can be a combination of many materials with one-dimensional materials or very smooth and brittle mixtures, as well as several sizes. As a permanent installation, fixed asphalt paving is usually installed in residential and maintenance areas. They vary depending on the need and location. These are an option for asphalt manufacturers who want to simultaneously produce and store many types of asphalt with a large capacity. Stationary asphalt plents are preferred primarily by enterprises serving cities. It produces a quality mixture for disciplines that are considered in the context of long-term research.

Portable asphalt plinth is widely used for seasonal and annual road construction and repair. Its main function is that it is easy to install and carry. For this reason, portable asphalt plants are easily preferred over fixed asphalt plants. These asphalt plants are considered as an alternative to stationary asphalt plants. However, according to international shipping regulations, it causes a loss of production, capacity and units. Due to this, it is not preferred by those engaged in the production of asphalt.

The Asphalt Planter Around Me

One of the most important perspective to consider when buying an asphalt planter is transportation. It is important that the facility and the purchased asphalt unit meet international shipping standards. One of the factors affecting the cost of asphalt plant is transportation. Because of this, the asphalt around me is HYPERLINK "

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What is Crushing And Screening Equipment? Why Is It Important?

What is Crushing And Screening Equipment? Why Is It Important?

30.09.2021 01:26

Every construction project has multiple machine uses and processes. Obviously, there are machines and equipment that are not used but serve vital purposes. Also, they are not be enough appreciation.This in our article, we focused on the importance of crushing and screening machines.

Artıcle will be start with what works crushing and screening equipment.Then, we explain why these machine are important,how to find the ideal pieces for your projects. We will finish by giving tips on the topics you can choose and supply.

Crushing Equipment

Crushing is the process in which large pieces of aggregate are converted into smaller pieces by applying strong force. It is a construction term used to refer to the process. So, as the name suggests is the process of crushing the material.

Exists many different types of crushers utilized for crushing. Demolition work, road renovations and major. Impact crusher plant can be used for large scale construction works. Jaw crusher for small scale projects preferable.

Regardless of its scope and scale, crushing equipment is extremely important because it is associated with screening processes must work together effectively.

Screening Equipment

Screening is a construction process that can be defined as the process of separating the usable material from the whole. Crucial for the same reason as crushing: the pre-crushing of materials for a given job.Even if necessary, materials of certain shapes and sizes may be needed to complete the job.

For example, the size of the material you use to construct a building and the size of the material you will use to construct a street.The size and shape of the material cannot be the same. Density, texture and heavy load of each structure and project must be unique.

Who Can Use Crusher and Screener Equipment?

The most used places of crushing and screening equipment; construction industry, quarry industries and are companies that use construction aggregates in production. For example; raw materials such as a quarry, stone slab, aggregate demand in whole or broken form can sell to the company. Aggregate firm, on the other hand, uses this raw material as the construction firm's estimated size, size or way it can be broken. Construction firm to use equipment to make assembly safe.

How to Procure Crushing and Screening Equipment?

The choice of crushing and screening equipment depends on the characteristics of the construction project and the needs of the team varies.

When choosing crushing equipment; taking into account the hardness and durability of the aggregate product to be broken should be available. Make sure you choose a very strong breaker type, especially if you're going to be working with a hard material. You must be sure, In contrast, if you are working with a softer mineral such as limestone, the impact crusher. You can consider an alternative such as. Other factors to consider include yield from material to break, machine ease of transportation, quality and cost of equipment.

In duration choosing sieving equipment, consider the raw material you plan to use in the machine you must have. More importantly, the components and parts that will enter the sieving unit must be taken into account should be taken.

Depending on the sieved material, factors such as whether the sieve will be inclined or angled are also taken into account should attend. The number and size of the sieve platforms, the model of the screen and the density level are also factors should be reviewed.

In summary, there are many things to consider in the crushing and screening equipment selection process because It is important in terms of the benefit to be obtained from materials and aggregates.

If you need quality crushing and screening equipment, contact Polygonmatch, an expert in the field. You can get the necessary support. To examine our product options and make the right choice in line with your needs. You can visit our website to find equipment.

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Your Demands About the Rock Crusher Plant

Your Demands About the Rock Crusher Plant

30.09.2021 01:20

İf you need to process aggregate products such as sand, gravel, rock, minerals but, you haven’t got crushing equipment, So, undoubted, for selling, renting and installing the best plants for your necessary. It is necessary to work with Polygonmatch, which has become professional!

If you are beginner to the aggregate processing industry,May be, exist your demands about your designable innovation in Aggregate, rocks. in the industry the all facility; as basic material handling systems, washing screens, conveyor systems and You should include plans of plants that can be designed safely.

Rock Crushing Stages: Crushing Stations

Utilizing plural crusher types within a project and performing material diminish work may be required. In most cases, primary, secondary, tertiary and even quaternary crushing stations can be founded.

Sure, not entire stations need to be built in every type of project. Sometimes firstly station alone can meet customer needs and provide adequate downsizing

For example, It need to be the current 4 inches by 6 inches; fast or pulse will suffice. However, three or even four stations, where the aggregate should be much more necessary.

Primary Crushing Station

The firstly crushing plant utilized in the primary stage in a crushing circuit is the secondary crushing of the aggregate product.

Typically, the product from most firstly crushers is about 4 to 6 inches as noted above will be.Firstly types of crushing equipment are generally: cone, rotary, impact and jaw crushers.

Secondary Crushing Stations

In the secondary crushing stage, the reduction process keeps on importantly. Tertiary or ultimate crushing. Knowing the details of the output to be taken from the station, how much reduction should be done at this stage. It will help determine what is needed.

Because cone crushers are generally versatile in terms of speed, feed, closed edge setting and throw,used in secondary crushing stations. In addition, cone crushers are used to keep productivity high. It is very important to run it on consistent settings.

Tertiary / Quaternary / Final Crushing Station

In the tertiary, quaternary or final crushing level of the crushing process, aggregate products such as rock. Sizing is done to make it marketable.

It is very important that knowing which types of breaker will be effective in achieving the desired output,in terms of eliminating the risk.

These include cone crushers, horizontal impact crushers, high pressure roller crushers or vertical shaft crushers are the types of crushers that can be used at the stage.

What Are the Types of Rock Crushers?

In this day, the much more utilized aggregates in the construction industry are sandstone, gravel, granite and limestone. However, Since these rocks differ from each other according to their hardness and wear characteristics, The type of rock crusher to be used will also be different.

How well do you know the type of rock you want to break and what will be its ultimate use?

The more detailed information you have, the more effective you can choose the equipment to achieve your project goals. It will be as easy.

Jaw Crushers

Jaw crushers are more blunt tools for compression crushing than cone crushers. Because,

It is generally used in the primary rock crushing stage.

Jaw crushers, also known as rock crushers, are effective in breaking large and hard materials into pieces. They tend to work well with many different types of aggregates. Wear and tear as impact rock crushers they cannot afford wear and tear. They produce minimal fines and dust.

Rotary Crushers

Rotary crushers are usually lined with manganese steel. It has a conical head and a concave surface. It breaks up the material by compression.

Like jaw crushers, rotary crushers are often used in primary crushing stations. Secondary

There are also cases where they are used as a crusher.

Cone Crushers

Similar to jaw and rotary crushers, cone crushers also use the compression method to crush the materials. They shrink it by squeezing it until it breaks.

Cone crushers consist of a mantle built into a concave bowl coated with manganese. It has a similar structure to rotary crushers, but the area where it crushes materials is less right-angled.

It is good at shredding non-adhesive, dry or wet, medium or hard, hard-to-wear materials.

The printouts will be reduced by approximately 1/4 to 1/6.

Impact Crushers – VSI and HSI

Impact impacts are used in hard-to-erode rock types such as limestone by horizontal impact impact method. This species; aggregate by impact collision using impacts, impact plates, and knuckles specified invoices.

Impact crushers, which are cheaper than compression crushers, can provide more reduction.

In some cases, the use of impact crusher is also seen after using a different type of rock crusher. This the process is the goal of shaping the crushed material into a more cubical consistency done in cases.

The disadvantages of impact crushers are:

  • Tends to produce very fine material when used on softer rocks will be.
  • May require frequent parts replacement.
  • It can create a problematic amount of dust.

Portable and Fixed Crushing Plants

You can choose a stationary crushing plant depending on the duration of your project and the performance you expect from crushing equipment, portable or stationary.

Fixed crushing plants have higher capacity and efficiency. Easy maintenance and low production. It is a highly preferred technology for years due to its cost-effectiveness.

If you need to move the crusher to site more than once a year, It would be better if you do invest in a portable crusher. These facilities are more suitable for small projects. Usually fixed plants are not as efficient because they have less production capacity.

However, if you have more than one project where you need a rock crusher plant in different regions; portable crushing plants will cost less in the long run.

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ALL OF THINGS THAT YOU SHOULD KNOW ABOUT ASPHALT MIXING PLANT TYPES

ALL OF THINGS THAT YOU SHOULD KNOW ABOUT ASPHALT MIXING PLANT TYPES

30.09.2021 01:13

Asphalt mixing plants are utilized to find out hot mix asphalt. Hot mix coating Bitumen and aggregate are added to form the material. Aggregates of one-dimensional material or of different may consist of a mixture of materials of different grades/sizes.

Asphalt mixing plant; mainly cold aggregate feeding system, coal feeder, drum dryer, vibrating screen, weighing and mixing system, bitumen feeding system, asphalt storage, filling.The feeding system be formed of dust collector, coal burner, coal feeder and hot aggregate elevator.

Batch mixing plants, usually producing a series of asphalt piles, and batch mixing plants producing a continuous stream of asphalt classified as mixing plants. These are generally of the drum mixing type.

This grading not only mirrors the production method, but also different quality control underlines their needs.

Plants may be chosed for the production of asphalt mixes utilizing recycled asphalt and/or can be changed as needed. In order to meet the project needs, both intermittent and different variations of continuous drum mixing plants have been developed.

Now we can examine different types of asphalt mixing plants that cover a wide range of applications.

RECYCLED ASPHALT MIXING PLANT

Recycled asphalt mixing plant situated low cost technology, it offers an extraordinary experience. The plant has multiple systems that diminish fuel and reduce maintenance prices. It utilizes a geared motor.

Efficient Burner that another cost saver with hourly output capacity makes plant desirable for every foundation.

Facilitates the improvement of air/fuel operation for efficient combustion and pollution control easily provides excellent performance. The so-called suspended SPM For the marked limits, bag holders are installed.

Plent provides 25% back by helping customers adjust their mixes on a specific RAP design can be modified so that recycled asphalt can be used. Optional dryer and insulation Increases efficiency and reduces fuel consumption.

Silo pockets can use temperature probes.İf you utilize this plant, you need not any connection mechanism.Also, It is presented with different geared motors, which lifts and limits maintenance and parts costs . Pieces of it are highly resistant to abrasion, easy to maintain and replace.

Mobile Asphalt Mixing Plants

Mobile asphalt mixing plants are projected and advanced using the latest international technology.It is generally utilized in the construction of small or medium-sized roads. moving from one place to another, assembly and disassembly is very easy.

The dryer is manufactured in such a way as to provide proper heating of the aggregates with minimum heat loss. It is supported on steel rollers by means of steel tires with rollers and guide rollers.

Automatic control for manufacturation quantity and quality control while operating in the operator's air-conditioning comfort. Just use the panel. All systems such as load cell, cold feet, bitumen ratios, burners. It is fully synchronized. Manual control is also made possible with the Override system.

Portable Asphalt Mixing Plants

Portable asphalt mixing plant is formed for neccesary of today's customers. plant, It is offered in 3 different sizes designed for a maximum production capacity of 80-130 tons per hour. The portable asphalt mixing plant, which is quite unique in terms of portability and installation, It has been formed to have the highest mixing quality.

Fixed Asphalt Mixing Plants

The stationary asphalt mixing plant is a complete set formed for those who want to produce bulk asphalt mixes.It is a convenient device for obtaining modified asphalt mixture and colored asphalt mixture. This feature therefore, in highway construction projects, urban road constructions, airport and port constructions is highly preferred.

The most important feature of the stationary asphalt mixing plant is a consistency which is important for the mix quality is to ensure. In the heating, drying, screening, feeding and mixing processes, the asphalt is seamlessly interconnected. It has been carefully developed to ensure that it blends well.

Batch Asphalt Mixing Plant

Batch asphalt mixing plant, batch asphalt every 40-50 seconds depending on the mix properties produces Fuel efficiency, low carbon footprint and environmental protection technology are the main benefits of the plant comes among.

The heart of the plant is a fully modulating, long-nosed burner, high-efficiency counter-flow dryer drum. In conventional batch asphalt mixing plants, hot gases flow parallel to each other cases, parallel flow heat transfer technology comes into play.

In the counter-flow dryer drum, the materials to be heated and the hot gases are in opposite directions. it moves. This is due to the heat transfer in hot gases as well as radiation from the burner flame to the aggregates.It is a heat transfer system that provides efficiency to raise the temperature. Bitumen and filler spraying. This is done when hot aggregates pass behind the burner in the same drying drum.

Drum Asphalt Mixing Plant

The drum asphalt mixing plant is usually equipped with three or four silo feeders. aggregates, are loaded into different bunkers according to their sizes. In each box, to control the material flow. Adjustable doors are exist.

A long conveyor belt is formed under the silos that take the aggregates to the scraping screen. Total to aggregates heat transfer with lower fuel consumption with higher productivity, generating heat transfer has system.

Heat; transferred to aggregates with conductor, binder and radiation techniques. Comprehensive mixing capability, low. It prevents emissions and bitumen oxidation.

Drum asphalt mixing plants are completely modular and in line with increasing needs. Different bunkers can be added. Storage capacity can vary between 10 tons and 50 tons.

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Crushing and Screening Plant

Crushing and Screening Plant

13.09.2021 15:39

Crushing and Screening Plants

Sand and gravel are used for concrete and various mortars, especially asphalt, which are used in many areas such as superstructure projects and road construction projects. In order to obtain this material, a screening and crushing plant should be installed and the rocks should be crushed, or sand mixed with soil in rivers and similar sand basins should be removed, sieved, cleaned and separated for use. In order to carry out these operations, various mechanisms must be assembled and operated in a certain order. Our company designs and manufactures crushing and screening equipment with different capacity values in order to obtain the required materials and installs facilities with this equipment upon request.

Mobile Crushing Plant

The stone crushing plant, which is required for the production of materials of different hardness and different sizes in order to obtain the asphalt gravels required for road construction or to obtain the pebbles used in the formation of the infrastructure, must be mobile on highways. Fixed systems are not preferred due to the transportation of the material and the difficulty of dismantling after the job is completed. Instead, a mobile crushing and screening facility is preferred, which is easy to install and disassemble and can easily start the crushing process of the stone in a short time. Our company establishes a screening and crushing plant with different features to easily break even rocks with high abrasive and high hardness such as granite, basalt, gabbro, limestone, dolomite, and to bring them to the desired size.

Stone Crushing and Screening Plant

In the construction of railways or highways, both the infrastructure material and the pebble stone added to the asphalt are generally obtained by breaking from the rocks. In order to have different types and features of rocks, crushing machines with suitable capacities should be used. Our company, which installs stone screening and crushing plants in order to have stones of different properties, makes your work easier with the impact, jaw, tongue shaft crushing machines you need. It enables the production of materials in different formats from 0 to 1100 millimeters with machines in different crushing sites, including primary, secondary and tertiary crushers. In this way, you can easily have the opportunity to produce different types of materials that you need in different environments. You can get consultancy service from our company in order to choose the most suitable type of mobile jaw or cone crusher or impact crusher according to your needs.

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Cement Silo

Cement Silo

13.09.2021 15:36

Cement Silo is one of the most preferred equipment among construction equipment. Although the silos required for the creation of concrete plants come to mind, these machines actually do the job of storing cement. Considering the tonnages required for concrete production facilities, the types of construction equipment also differ. However, cement silos, which have a storage capacity of 25 to 3 thousand tons as standard, can also be in higher capacities according to the operational needs. These construction machines, which are made of stainless and extremely durable products, have many uses.

Cement Silo, which is used for the production of concrete and mortar and also for the storage of ash-type materials, consists of spiral conveyors that are responsible for transporting materials from the middle of the building to the weighing point. This equipment, which are produced in different capacities according to customer demands, are preferred as a mandatory binding in materials such as concrete and cement. These machines are used for the purpose of storing all kinds of materials for the purpose of processing the factories. Thanks to its metal structure and the features it is equipped with, cement will be protected from environmental factors and other harmful factors. Complexes of silos are also conveyed to a cement pipeline along with the bulk of the materials being stored.

Cement Silo was designed in order to store cement together with materials such as grain and fly ash in pouring centres. They are equipped at a material level as well as showing the material position. A truck crane must be used to complete the assembly of the cement silos. Silos built on a prefabricated concrete foundation are assembled vertically. It will be ready for use after the base is boiled and combined with the embedded parts of the foundation. With the fixing of the storage areas of the silos, the cement truck will be transported to the site and the pipe transport lines of the truck will be connected to the feeding pipe. During this transportation process, the vibration button of the dust collector systems will be pressed continuously in order to prevent the cement from clogging and bursting the cloth bag.

The fullness or lack of material can be seen at this stage. During unloading, the materials located at the bottom of the cone and from the section will be transferred to the cement transport device. If arching occurs during this time, it will be necessary to press the button on the broken belt devices. If any malfunction occurs during the dispersal of the cements, the manual discharge valves at the bottom of the cone must be closed in order to prevent overflow.

Products called Cement Silo appear in many sectors. There are different types of pads in the silos that help the cement to flow quickly when desired. It is important that the cement is stored as it was when it was first prepared, before it dries. The silos, which can have different capacities according to the need, can be composed of a single chamber or have two or three chambers. Cement silos with valves in order to ensure pressure safety are also composed of cartridge filters and air nets. While the cement measuring level in the silo is very useful, it will be possible to make an extra load in line with the needs. This system, which offers the advantage of continuing the service without interruption, is also long-lasting because it is made of stainless steel. It is also preferred by companies that provide ready-mixed concrete services.

Cement Silo is the tool that ensures the best cement storage. These silos, which help to make working in the construction site environment comfortable and easy, also offer error-free working capability. By helping customers achieve the results they desire in the best way, companies will also be able to increase their profit margins. There are silos in different tonnage structures manufactured depending on the dimensioning of the silos and the demand loaded on them. Although companies plan a 2-day storage as a target, there may be a difference in this period. The silos marked to show the type of cement they contain should be dried solidly and their periodic maintenance should be done regularly.

Portable products, which are in a fixed or mobile form, can have a storage capacity of 10 to 5000 tons. Cement and dust can be easily controlled, although it is easy to install and transport in the field. While it should be noted that the joints do not contain hardened cement, it should not be forgotten that cement is a dusty process. Useful for construction sites, these storage products are ideal for powder materials. Portable mobile products are also available in many product suppliers or manufacturers. At this point, the important thing will be the imagination of the manufacturer or supplier. A wise decision should be made in line with the company's needs. Our company offers portable or fixed products in line with customer needs.

These materials, which help to store different products, can also be expressed as a kind of storage container. It is equipped with blower systems to reach the truck or mixer, although it is in different sizes according to the needs of the company. Large silos are structures where finished products are stored until the moment of shipment. Small silos can be moved to different locations. These products, which are preferred due to their low cost, low maintenance costs, resistance to abrasion and good performance in terms of friction, are long-lasting thanks to their internal and external corrosion.

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Asphalt Plant Near Me

Asphalt Plant Near Me

02.09.2021 23:44

With Asphalt plant near me you can easily reach these systems. The asphalt factory prepares the bodywork by mixing hot bitumen and aggregates grouped in different sizes with a mixer. Systems can be made as mobile or stationary. The mobile device is portable. So you can move it from one workplace to another. Permanent structures, on the other hand, are usually built outside the city center, but as close as possible to meet seasonal or annual road construction and road improvement needs in permanent residential areas. The main logic of asphalt plant is to mix hot bitumen with mixed aggregate with moisture content measured at a certain temperature, in order to prepare the coating. There are two main types of asphalt mixtures that are widely used and known. The common goal of the two is to obtain hot bitumen by heating the aggregate. But there are also key differences between these plants in terms of hot mix production methods and general operating logic. From this point of view, the importance of these structures for the construction industry is unquestionable. The asphalt factory near you provides the ease of access to all these. In this way, asphalt plant is provided easily and quickly.

Asphalt Plant Manufacturers

Asphalt plant manufacturers, designs asphalt plant for the production of hot bituminous conglomerate. These factories use a certain amount of aggregates, bitumen, sand and similar materials to produce asphalt. The main activity of the asphalt plant is to heat the aggregate to high temperature and produce hot bitumen by thoroughly mixing it with bitumen (natural fuel) and other binders. The amount and properties of the aggregate are completely modeled according to the needs of that moment. It can be a combination of many materials with one-dimensional materials, or very neat and fragile mixtures, as well as several dimensions. As a permanent installation, stationary asphalt plant is often installed in residential and maintenance areas. These vary according to needs and location. These are options for asphalt manufacturers who want to produce and store several types of asphalt at the same time with large capacity. Stationary asphalt plants are preferred primarily by cities and managements serving cities. It produces a qualified mix for disciplines considered in the context of long-term research.

Mobile asphalt plant is widely used for seasonal and annual road construction and repair. Its main function is that it is easy to install and transport. For this reason, mobile asphalt plants are preferred compared to stationary asphalt plants. These asphalt plants are considered as an alternative to stationary asphalt plants. But according to international transportation regulations, production leads to a loss of capacity and units. Because of this, it is not preferred by those who manufacture asphalt.

Asphalt Plant Around Me

One of the most important subjects to be considered when purchasing asphalt plant is transportation. It is important that the plant and purchased asphalt unit meet international transport standards. One of the factors affecting the cost of asphalt plant is transportation. Therefore you can make this process easier with the asphalt plant around me option. Because the design of the asphalt plant is carried out by taking International Transport and Standards into account. These designs also reduce installation time and costs. If you benefit from the experience of asphalt manufacturers for installation and maintenance, you can make design and maintenance processes easier. This way, you can obtain products and services that are in line with international quality standards such as installation, transportation and maintenance. In this respect, the installations of asphalt plants are of high quality and are durable. Especially thanks to its modular structure, this asphalt measuring plant offers significant competitive advantages in terms of maintenance, transportation and installation. These products help increase productivity by providing a variety of innovative business solutions, especially in road construction and maintenance projects.

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Crushing Screening Plant For Sale

Crushing Screening Plant For Sale

02.09.2021 23:40

Crushing screening plant for sale, is a type of machine that turns large stones and rocks into small pieces. Rock crushing is a general term for leveling and washing plants and mines. Especially the raw materials coming out of oven are sliced and molded for use in construction and road industries. From this point of view, the machines produce stationary and mobile crushing plants according to the desired capacity. These machines, also known as mobile crushing plant or stone crushing plant, are a plant where materials needed by the construction industry are produced. Crushing plants have different qualifications according to working time and place. These machines, known as stationary and mobile crushers, are selected according to their working hours. Stationary is suitable for long term operation; mobile crushing plants are suitable for work that can be completed in a short time. The reason for this is that a crusher plant can be moved to various locations and installed in the place of transport in a short time. Stationary and mobile crushers can be made with different production capacities in order to produce in different capacities. The most important issue here is feeders. Feeders were made for two different purposes, coarse and fine. The raw feeder is a linear profiled apron feeder. The loader made of high quality material, is vibrant and striped.

Crushing Screening Plant Management

Crushing and screening plant management is important in terms of these plants. In order to ensure the efficiency and quality of the crushing screening plant, the design of the crushing plant, the choice of machinery and equipment, the geological properties and structure of the broken material need to be designed, installed and applied. Crushing screening plant is a plant used to process ore obtained by mining in the construction industry, and to produce crushed rock (asphalt, concrete, road materials, etc.). It is not easy to create knowledge and experience that will balance the quality and cost of material production. Many different disciplines (mining, machinery, construction, geology, electrical and electronics, economics, etc.) should work as a team. Materials directly drilled, brushed and/or transported from oven to the plant by excavators to meet the needs of the construction industry typically undergo three different crushing processes.

Crushing is the first step in the process of minimizing. It is designed to release one of the various minerals contained in another raw material/mineral to ensure the correct size or surface for the process or the accurate size for the intended use. Force is applied to destroy. These forces are in the form of strike, cut and friction, compression or crushing. The machine used for crushing are called crushers. These are mechanical tools that reduce particles to smaller particle sizes by applying pressure, strike, and cutting forces to particles. Crushers are under development, especially in terms of product spesifications, machine costs, power consumption and other design features. For this reason, machines of different shapes, structures and sizes are used in the crushing and melting process.

Crushing, Screening and Washing Plant

Crushing, screening and washing plant is important for many industries. Development of construction activities (concrete, cement, asphalt, crushed stone, etc.) increased demand for mineral raw materials, the speed of industrial development and the speed of urbanization increased the importance of these plants. Crushing screening plant is used to produce crushed stone and mining products in the construction industry. Balancing the quality and cost of materials produced in these plants requires experience and knowledge of the plant's production process. From this point of view, the plants produce equipment with various occupational groups (machinery, mining, electronics, geology, construction, software). In addition to the efficiency and quality of the crushing plant, professionals must be selected to fully meet the needs of the customer, and the geological and structural characteristics of the material to be crushed must be taken into account. At this stage you need to consider the choice of machinery and equipment. After the design base is designed in detail and performed by an expert, installation is performed in the field.

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Concrete Batching Plant For Sale

Concrete Batching Plant For Sale

02.09.2021 23:35

There are some points to consider when buying Concrete plant for sale . Concrete is produced by combining and mixing materials such as gravel, sand, stone and water. A concrete plant is a factory that collects, mixes and transports all these materials. Typical equipment for collected plants are concrete mixers, automation systems, aggregate bins, cement silos, loader belts, aggregate bunkers and aggregate weighing belts. Prepared concrete obtained from concrete plant is mainly used in road construction and construction works. There are many important points that managements should pay attention to when purchasing a concrete plant. Managements can suffer significant losses from plants if they are not experienced and do not have enough knowledge. One of the most important issues to consider when purchasing a concrete plant is to purchase the right equipment for its operational capabilities. It is important that you do not purchase plants that operate below your intended capacity. In addition, you should not incur unnecessary costs by purchasing a facility far above your intended capacity.

Concrete Batching Plant Near Me

You can easily buy a concrete plant with the concrete plant near me option. From this point of view, mobile concrete plants have the ease of stacking and moving using a single truck. The most important advantage of a mobile plant is that it is easy to move and can perform all the functions of a stationary plant. Concrete plants are other products used in concrete plants as well as stationary and mobile plants. For small work areas, a compact plant is recommended. Some companies also use compact concrete plants that work well in small spaces and to save some space. You can get manufacturing services of concrete mixing plants that produce all kinds of plants and consumables for industry. From this point of view, you can buy a modern stationary concrete plant, a mobile concrete or a compact concrete plant for production with the concrete plant companies near you. In this way, you can quickly and easily access these products produced in accordance with CE standards. But which concrete plant model you will get should be within your needs. From this point of view, you must first determine your needs and then make the purchase.

Concrete Batching Plant Prices

Concrete, which is one of the indispensable elements of any construction project, is produced in the facilities of today's most advanced concrete plants with precision weighing processes. Cement, water and other materials are precisely applied and weighed in the scale according to the concrete mixture and made into a homogeneous mixture with a very efficient and cost-effective concrete mixer. Before mobile concrete plants, all concrete plants were produced as stationary plants. But even the smallest one could be moved and installed in a certain area within a certain period of time with 5 trucks. After increasing construction projects, increasing concrete demand in projects and the need to complete projects in a short time, construction companies now prefer to produce concrete for their projects. Construction companies produce concrete plants that are flexible, mobile, easier to transport and install than stationary types and that can be used in other jobs after construction is completed. To meet these needs, a mobile concrete plant is being created. Therefore concrete plant prices depends on the type and model of the purchased plant. For a clear price information, you can get help from the manufacturers of concrete plants near you. The price of the mobile concrete plant depends on the qualifications of this plant. The qualifications of the concrete plant are also the qualifications that determine the production capacity. The price of mobil concrete plant is also determined according to the factory model because concrete plant manufacturers produce specific plant models. All of these models are mobile. But they come in various sizes. Therefore, prices of all plants are different.

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What is screw- log washer ?

What is screw- log washer ?

23.08.2021 06:56

In Today contemporary world construction industry has got very big importance on conuntries development. Companies which has expertise on construction materials must provide quality products to meet intrmational standarts in terms of maximum reistance material to ensure long life buildings.

In this context, Aggregate has the key role to pace up with international standarts. Construction companies geenrally provide aggregate and sand from supplier or they produce it themselves. Aggregate production may be carried out in some ways for exemeple they explode the mine and then crush and screen it. Or they use river stone to produce aggregate and sand.

Aggregate and sand suppliers when they consider to in which way they produce aggregate and sand, they have to decide which stone type produce. For exemple basalat, gabbro, dijabaz, granite, dolomyte, marble, limestone, calcite, river stone are main type of stones which can be used as sand and gravel.

Gravel/Ballast are the bigger diameter of stone on the other hand sand is the smaller diameter of stones. Aggregate nad sand suppliers decide diameters as per customer preferance. If customers decide to use asphalt fractions the screen meshes change and the fractions which customers requested is supplied. If they prefere to use concrete production the suppliers should use concrete fraction and change the meshes as per their preferance.

In this context, The suppliers encounter with clean material necessity. As you know the natural material is mixed in nature with earth, clay, wooden parts, etc.. Even if we explode from mine directly it necessate seperation to have rich material. Rich materials only have commercial value.

Seperation of material can be either with grizzly screns or washing. Washing is the best way for material/stone enrichment. But water shortage and envorimental regulations limit the suppliers. Water shortage is the main prolem of our market now. Our market has solved water consumption problem with filter press. Filter press provide us using the same water in seeral times without going waste. On washing plants, we can enrich the clayed materials with low power and water consumtions on filter press usage.

What is log washer ?

Log washers are the pre-washers from screening materials from 50-200mm. It is located before main screen and used as first scrubber. With log washers we can seperate the mud, clay, earth, soil, wooden parts from main material with high speed rotating shafts with pallets. Our log washers works as scrubber, clash the material each other with high speed and high volume such as 300-500 tph.

What is screw/fine material washer ?

Fine material washers are the mainly tertiary washers they washes the generallt 0-10mm material with low speed. They have got large weirs to seperate clay from sand. Also screw washers keep material in water to ensure the seperation beforer washing on shafts.

Please contact with us for support and enquries.

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Concrete Batching Plant

Concrete Batching Plant

26.07.2021 14:47

Concrete is one of the products that we come across in many areas today. The quality of concrete, which is indispensable for the construction industry thanks to its strength, is also important in terms of structural strength. These works can be completed in a shorter time with the concrete machines called Quality Concrete Batching Plant. In addition to receiving quality service, customers can also gain advantages such as increasing profits and reducing costs. Along with technological innovations, construction companies put forward many construction machines with the aim of improving construction processes. Concrete batching plants are in charge of bringing together different types of materials in order to form concrete. The components used in the power plant can be air, water, additives, aggregate, sand, gravel, slag, silica fume, etc.

A facility for mixing concrete will help get the job done in less time. Thanks to quality construction services, customer satisfaction will increase and labour will decrease at the same time. As the day progresses and technology advances, companies prefer Concrete Batching Plant in order to complete the construction processes. Concrete plants, cement, sand and water, combined with the combination of various materials, the machines tasked with producing concrete provide quick answers to the needs of the companies.Concrete batching plants are one of the most important equipment of the construction sector, which is called the locomotive sector. These machines, which consist of many components such as power plants, cement batching machines, mixers, heaters, control panels, dust collectors, are indispensable for obtaining durable and quality concrete.

Concrete Batching Plant Classification

Considering the dosing equipment, Concrete Batching Plant is divided into 3 types.

1. Manual

These manually operated systems consist of dosing equipment. The accuracy of the discussion will depend on the visual observation by the operator. Again, the chargers work with power supports or by hand.

2. Automatic

Another machine that will take part in dosing is automatic machines. Weighing processes of all materials are carried out sequentially thanks to these machines. At the same time, the weight of the material is automatically detected by the scales, and the charging phase is completed by the devices when a certain weight is reached.

3. Commercial power plants

Concrete Batching Plant, which operates on a commercial basis, consists of different groups such as main computer for mixing, material weighing systems, storage and control systems. This power plant, used for commercial purposes, must be efficient and economical, while at the same time complying with environmental protection standards.

4. Dry-mix plants

Dry mix plants are also known as transit mixing plants. Materials such as sand, gravel, cement are transferred to the weighing decors manually or digitally. The components are then transferred to a trough by trucks. After water weighing and volumetric measurement processes, the mixers are transferred to the truck. The mixtures obtained during transportation are also mixed between 70 and 100 cycles.

5. Wet-mixed power plants

Some or all of the necessary components, including water, are sent to the concrete mixer towards a central location. At this stage, the concrete is mixed at a single point and then transferred to the construction site environment. Consistent level of mixtures can be offered in the dry ones of these mixing plants, which are different from the wet mixing plants.

6. Mobile concrete batching plants

These power plants, which are mobile, ie portable, are preferred for the production of concrete piles. It is among the biggest advantages of being efficient, reliable and cost effective. By using it when the users need concrete blending, the blended concrete can be transported to different areas in this way.

7. Fixed Concrete Batching Plant

In addition to mobile plants, there are also fixed Concrete Batching Plant types. It is preferred due to its advantages such as high efficiency and high specification. In addition to being made of reliable and flexible components, it can also be used in many projects such as tunnels, dams, buildings and ports.

8. Tower mixing plants

Traditionally used mixing plants provide savings by passing the metering systems and vertical discharge stages and are used with the aim of maximizing efficiency. Although they differ according to their models, the products that are limited to container and floor modules offer fast installation. Volume and quantity are determined according to customer demands.

9. Container systems

Container systems, which are a new type of concrete blending, are products where many stages such as material storage, transportation and control can be done. It takes up little space, is easy to assemble and offers a comfortable transportation.

Our company offers fast solutions to different needs with its reliable, innovative and durable products. Designed to meet the demands, these products allow inspection of plant components and offer easy blending. Concrete batching plants meet the need for high quality concrete for roads, airports, bridges and other construction solutions. Mobile, compact or designed according to many customer demands, power plants also offer special solutions for different types of concrete. These products, which are indispensable for the concrete industry, are flexible, high-performance and compact products. The products installed for construction materials and high-quality concrete products are designed according to the scope of the project. These products, which are specially designed for the individual and give quick answers to the industry sector, can serve in different fields for many years.

You can also contact our company for practical and economical solutions about Concrete Batching Plant.

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What is Asphalt Plant

What is Asphalt Plant

18.07.2021 15:18

Asphalt plants materials consisting of black, brown or grey tones are more durable and is viscous. Asphalts, which have different chemical components and can be used as hot or cold, are used in roof systems for the purpose of covering airports and roads and providing waterproofing. In the facilities called Aspalth Plant, mixtures are prepared hot and filling, bitumen and aggregate materials helps to do so. The facilities where asphalts are produced emerge with the merging of many main sections.

• Cold feeding units of aggregates

• Conveyor belts

• Dryers

• Filtering systems

• Filling elevators

• Aggregate elevators

• Vibrating screens

• Storage silos

• Filling scales and bitumen systems

• Asphalt plant mixers

• Control systems

Again, the facilities designed as Aspalth Plant are divided into different groups among themselves. There are many reasons why plant types differ.

Aspalth Plant Types

1. Continuous type asphalt plants

Asphalt plants of continuous type are designed for easy and fast asphalt production. Although there are no sieves and weighing scales in the facilities, the mixtures are constantly passed through a mixer and dryer stages. Fixed plants produced with mobile or fixed designs between 80 and 400 tons are specially designed for the production of high-quality asphalt. Spindle mixer systems not only make the asphalt flexible, but also help the materials to be mixed with each other better. Drying of the mixture is also carried out in a different mixer, not in a special dryer.

While the mixers function as a buffer, emissions are minimized in the working systems and the material components are fed with the mixer. The start and stop times are made thanks to a quick recipe change. Spare part costs can also be reduced for this reason.

2. Batch type asphalt plants

It is a facility designed for the production of high-quality asphalts. High quality asphalt is produced in these facilities. All equipment necessary to give a recipe for ingredients is complete. First of all, the materials are separated into sizes with the help of sieves. Then, the products weighed on a precision scale are mixed between 40 and 50 seconds. These facilities, which have a production range of 80 to 160 tons/hour, offer easy transportation and assembly.

Although there is no difference when evaluated in terms of final product and product quality, special projects can also be designed in line with the wishes and demands of the customers. All equipment systems have been mobilized as well as being carried as 2 chassis according to the number of equipment.

This Asphalt Plant, which has different names such as hot mix plant, asphalt mixing plant, consists of many equipment used to produce road pavements. These products, which are used on highways, airports, roads and pavements, also have various classification standards. There are many plant groups such as batch mixes, drum mixes, recycling-based materials, mobile facilities. It is used in fixed or mobile asphalt plants in the products obtained by mixing the aggregates classified according to different sizes with the mixer. The aim of the plants will be to ensure that asphalts are produced in high quality facilities. Quality and hot bitumen also means quality roads.

Points to Consider in Asphalt Facilities

When it comes to asphalt plant, the first point that comes to mind is definitely education. Training is important in terms of the safety of the employees and the professionalism of the job. Of course, the first issue taken into consideration by our company is training. After the training, there are maintenance, transportation and installation stages. The first stage of satisfaction of service buyers from asphalt plants is transportation. Our company, which provides services within international standards, is extremely meticulous in the maintenance, installation and transportation stages. After these stages, the terms and conditions also need to be evaluated. Durability and quality should be given importance in the facilities, care should be taken to ensure that the products used are environmentally friendly. Our company, which offers products and services at international quality standards, offers innovative and efficient business solutions for maintenance projects and road constructions. Asphalt products to be procured from our company release less dust into the environment, noise and environmental pollution are minimized, and the damage to the environment is also very low.

For Quality Mixing in Asphalt Plant

• Asphalt amount should be weighed. Required heat must be provided.

• Astega should be proportioned correctly and dried. It is necessary to make sure that all the grains inside are covered with asphalt.

• Attention should be paid to the mixing time. Time should be sufficient.

• In the system that will help spray the asphalt, attention should be paid to the nozzle diameter, spraying times, angles, pressure, etc.

• Boiler heaters, positions of pallets, discharge flaps etc. should be checked.

• The measuring devices in the plant should be calibrated.

After paying attention to these issues, many operations such as material loading and unloading, loading and unloading of hot asphalt, recycling processes, accumulation of dust in dryers, heating and drying of aggregates can be carried out. The main features of asphalt plants are the mixing of the materials contained in the asphalt. The purpose of the facilities is to manufacture asphalts with high temperatures within certain quality standards. These facilities, which consist of many parts such as belt, sieve, hell dryer, dry cyclone, mixer, asphalt tank, are made of various electronic and mechanical equipment for the purpose of loading mixed asphalts. When it is decided to purchase the plant by the entrepreneurs, it is necessary to consider these two different options and to come to a conclusion with all the factors. Our company, which guides customers to choose the best one, also promises you a solution as well as the ideal option.

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Cement Silo

Cement Silo

30.04.2021 16:39

Cement silo is the systems used to store the concrete required in concrete plants, whose number is increasing day by day in our country and in the world. The dimensions of the cement silo can be manufactured in different capacities according to the design and production or the needs of the facility. Cement silos used by companies providing ready-mixed concrete services today can have a concrete storage capacity of 30 to 500 tons. Although production is based on an average storage capacity of 30 to 500 tons, the storage capacity can be increased according to the needs of the concrete plant. The main purpose of use of cement silos is to ensure the quality of the concrete at the time it is prepared and the storage of the concrete for a long time. In this way, the concrete stored although it was first prepared can be delivered to the desired customer on time without any interruption.

Concrete Batching Plants

Concrete plants facility consists of many different parts, especially the cement silo. In concrete plants, different quality and different amounts of concrete are made ready and stored. In order to prepare concrete with different properties, it is ensured that water, sand, cement and different chemicals are mixed, and material is produced in accordance with the desired standards. In order to complete these processes, the need to install different machines together is also met. Concrete plants can be manufactured in different production capacities as well as in different designs and with different features. It can be a fixed type concrete batching plant depending on demand, and mobile type concrete batching plants are also manufactured upon request. Concrete batching plant installations, which are fully safe and equipped with the latest technology products in accordance with all needs, are carried out by our company with a guarantee.

Crushing and Screening Plant

In order to produce pebble or gravel-like materials used in many fields, especially concrete, there is a need for screening and crushing plants. The rock materials crushed by the screening process are separated in different sizes so that the desired materials can be used according to the concrete type. Apart from concrete, it is used as a filling material or in asphalt production by producing stones of different sizes and different features. The materials produced in a suitable size for the screening and crushing plants for concrete are stored in bunkers by precise weighing and dosing in the plants and if needed, they are transferred to the customer from the storage. You can contact our company for the production and installation of concrete batching plants with different capacities and different features, and you can get detailed information.

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Bitumen Emulsion

Bitumen Emulsion

30.04.2021 16:37

Bitumen Emulsion and Polymer Modification Plant

With the developing technology all over the world, road construction and therefore the asphalt requirement has increased. Bitumen emulsion is used in the road stabilization phase to produce different types and different kinds of asphalts. In order to be able to produce asphalt with the desired properties and conform to the standards and to be durable for a long time in various regions, not to break, to be elastic, and to stick well to the soil layer, first, the design and production of the polymer medication plant should be done by professional teams. Polymer modification and bitumen emulsion plants can be installed by creating combinations of different properties with different capacities and different numbers. Different asphalt plants with both fixed and mobile features can be established. Thanks to these facilities, which are built according to the needs, you can easily respond to the needs of the customer.

Bitumen Emulsion

Depending on where the customer will use the asphalt, polymer modification facilities are specially designed upon request. It is possible to easily move and set up in container type facilities. Thanks to the system's internal regulators and weighing, it can work in harmony in any environment. For this reason, it is specially prepared for polymer modification processes and optional insulation can be carried out by our company. By providing the necessary conditions for all kinds of asphalt that require sensitive and professional production such as stone mastic asphalt (SMA), the processes of formulating bitumen, weighing, and sensitive mixing with Germany-oriented mills are fully met. Thanks to the bitumen emulsion facility, bitumen production with desired properties is made and offered to customers at affordable prices.

Emission Emulsion Plant

There are different facilities that provide bitumen emission. Container-type compact structures are created by making practical designs for easy transportation and easy installation. In this way, container type systems can be easily transported by means of transport vehicles. Since many parts such as the mill, bitumen pump, bitumen valve and bitumen and emission pipelines, which are manufactured with jacket heating feature, are manufactured professionally in container structures, it can be transferred without any problems and the production can be started in a short time by easily installing in the desired area. All productions are resistant to working with acidic water and are also affected by external factors at a minimum level. You can contact our company for designs in different capacities for requirements.

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Concrete Plant

Concrete Plant

30.04.2021 10:34

Ready-mixed concrete is preferred in many areas, especially in superstructure projects, in our country and in the world. In order to meet the increasing need for concrete over time, various companies are installing concrete plants and thus trying to meet the increasing demand. Ready-mixed concrete is provided by concrete plants. Different concrete plants can be produced in accordance with the desired capacities with the designs suitable for the needs, and unlimited design possibilities are offered by making different set mixer installations. Concrete plants that can produce for the desired cubic meter / hour can be designed and installed easily. Many different mixers such as twin-shaft mixers, single-shaft mixers, planetary mixers, pan mixers, conical mixers are designed by our company and the most accurate mixers are used according to the desired concrete type.

High Quality Concrete Plants

Production in concrete plants is carried out in terms of the targeted production, however, a performance delivered above its capacity may cause problems for the facility over time. For this reason, it should be taken into consideration that the design and planning is done in the correct way before the concrete plant is installed and that the capacity is expandable in the following process. Our company makes use of world's leading high-quality products during production and installation, and uses products of brands such as SIEMENS, SHNEIDER, KOHLER etc. especially in electronic components. Thanks to its advanced features, it is easy to use and can be used to monitor all stages in case of any undesired situation and makes plant installations with the capability to control and have an emergency stop option. Primarily, facilities that can produce high quality concrete in accordance with the standards of occupational safety are produced and assembled.

Production of Concrete Plants

Along with the developing technologies, the production of concrete plants with different production capacities and with different design and functions are carried out by our company. By building silos of different capacities and different sizes, both stationary concrete batching plants and mobile concrete batching plants are produced. The products are produced both bolted and welded, thus exhibiting a high level of durability against vibration and all working conditions. It is ensured that all components, especially cement silos, show high level of resistance to environmental conditions.

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What is Asphalt Plant

What is Asphalt Plant

30.04.2021 10:28

What is Asphalt Plant

Asphalt plant is the entirety of the facilities specially designed to produce hot mix asphalt. In order to bring the materials and to ensure that they work in harmony, the preliminary preparation and production phase design is made, and the asphalt plant is installed. Thanks to the installation consisting of 11 different parts, asphalt production can be made. Bitumen, filler, aggregate, sand are used in the production and thus the desired asphalt is obtained. The desired feature in the installation is to heat the aggregate and to ensure that bitumen and other filling materials are mixed into this heated mixture. Asphalt production of desired quality can be achieved by mixing in different proportions. Asphalt plants, which can be produced in different types, differ from each other in terms of capacity and quality.

Asphalt plant can be installed in different types and features. In this context, various asphalt plants are manufactured, including tower type fixed asphalt plant and mobile asphalt plant. Asphalt plants with different production capacities are suitable for pre-determined construction and disassembly in a short time for the work sites. These structures, which contain steel in majority, also have special silos and different systems. For these reasons, their pricing depends entirely on the prices of these systems. The desired fixed tower type or mobile type asphalt plant production and installation can be made at different prices. You can contact our company through our website or by calling our phone number to get further information about its location or to get suitable offers on prices.

Asphalt plants are installed almost all over the world. Different asphalt plants with a production capacity of 60 tons and 400 tons per hour are manufactured. Qualified and guaranteed production is made so that you can use for many years without any problems. Our company provides fixed type asphalt plant, batch type mobile asphalt plant, continuous type mobile asphalt plant production and installation of many different plant materials, as well as providing after-sales technical support and consultancy services 24/7. Our company provides services 24/7 communication through our website and phone numbers.

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Granul Feeder Embraked on Our Customer

Granul Feeder Embraked on Our Customer

17.03.2021 12:46

Asphalt Plant Granule / Fiber Feeding equipment set out for our valued customer. Fiber / Granule system enables flexible / colored asphalt asphalt production. Good luck to our customer

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Ant Type Mobile 30m3 Concrete Batching Plant has been comissioned.

Ant Type Mobile 30m3 Concrete Batching Plant has been comissioned.

16.03.2021 13:52

Polgonmach has commissioned succesfully 30m3 site type ant mobile concrete batching plant in EU. The plant goes wtih a 50t bolted type silo and belt conveyor 800x14000mm. with tablet controlled, full automatic.

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Mobile Crushing And Screening Plant Put into Service in

Mobile Crushing And Screening Plant Put into Service in

13.03.2021 17:01

Crushing and Screening Plants

Sand and gravel are used for concrete and various mortars, especially asphalt, which are used in many areas such as superstructure projects and road construction projects. In order to obtain this material, a screening and crushing plant should be installed and the rocks should be crushed, or sand mixed with soil in rivers and similar sand basins should be removed, sieved, cleaned and separated for use. In order to carry out these operations, various mechanisms must be assembled and operated in a certain order. Our company designs and manufactures crushing and screening equipment with different capacity values in order to obtain the required materials and installs facilities with this equipment upon request.

Mobile Crushing Plant

The stone crushing plant, which is required for the production of materials of different hardness and different sizes in order to obtain the asphalt gravels required for road construction or to obtain the pebbles used in the formation of the infrastructure, must be mobile on highways. Fixed systems are not preferred due to the transportation of the material and the difficulty of dismantling after the job is completed. Instead, a mobile crushing and screening facility is preferred, which is easy to install and disassemble and can easily start the crushing process of the stone in a short time. Our company establishes a screening and crushing plant with different features to easily break even rocks with high abrasive and high hardness such as granite, basalt, gabbro, limestone, dolomite, and to bring them to the desired size.

Stone Crushing and Screening Plant

In the construction of railways or highways, both the infrastructure material and the pebble stone added to the asphalt are generally obtained by breaking from the rocks. In order to have different types and features of rocks, crushing machines with suitable capacities should be used. Our company, which installs stone screening and crushing plants in order to have stones of different properties, makes your work easier with the impact, jaw, tongue shaft crushing machines you need. It enables the production of materials in different formats from 0 to 1100 millimeters with machines in different crushing sites, including primary, secondary and tertiary crushers. In this way, you can easily have the opportunity to produce different types of materials that you need in different environments. You can get consultancy service from our company in order to choose the most suitable type of mobile jaw or cone crusher or impact crusher according to your needs.

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