Asphalt Plants and Bitumen Procesing

Asphalt Plants and Bitumen Procesing

Polygonmach can produce mobile or stationary asphalt mixing plants with a capacity of 60 to 400 tonnes / hour.

An asphalt plant, also known as an asphalt mixing plant or a hot mix plant, is a facility used for the production of asphalt. Asphalt is a mixture of aggregates, such as crushed stone, sand, or gravel, and a binder called asphalt cement. It is commonly used in road construction and maintenance.

Here are some key features and components of Polygonmach asphalt plant:

  1. Aggregates Storage: Polygonmach asphalt plant usually has multiple storage bins or silos to store various sizes of aggregates. These aggregates are sorted and separated based on their sizes to ensure the proper mix design.

  2. Drying Drum: The aggregates are fed into a drying drum, where they are heated and dried. This process removes any moisture from the aggregates, allowing for better adhesion with the asphalt binder.

  3. Asphalt BinderFiller  Storage: Asphalt binder, also known as asphalt cement, is stored in heated tanks. It is a petroleum-based material that acts as a binder, holding the aggregates together in the asphalt mix.

  4. Mixing Unit: The dried aggregates and asphalt binder are mixed together in the mixing unit. The mixing can be done in a batch or continuous process, depending on the type of asphalt plant.

  5. Control System: Modern asphalt plants are equipped with sophisticated control systems that monitor and regulate various parameters, such as aggregate proportions, temperature, and mixing time. These systems ensure consistent and high-quality asphalt production.

  6. Storage Silos: Once the asphalt mix is ready, it is transferred to storage silos. These silos keep the hot mix at the desired temperature until it is loaded onto trucks for transportation to the construction site.

  7. Dust/ Pollution Control: Polygonmach Asphalt plants are subject to environmental regulations, and many incorporate pollution control devices to reduce emissions. These devices can include dust collectors, baghouses, and scrubbers to capture and filter any particulate matter or emissions generated during the production process.

It's important to note that the specific design and configuration of an asphalt plant can vary depending on factors such as plant capacity, location, and local regulations. Asphalt plants are typically operated by trained personnel who ensure the proper functioning of the plant and maintain quality control throughout the production process.

Key indicators of Polygonmach asphalt plant include:

  1. Efficient Heating and Drying: The drying drum should effectively heat and dry the aggregates, removing moisture to achieve optimal asphalt mix consistency.

  2. Accurate Proportioning: The plant should have precise and reliable systems for measuring and proportioning aggregates, asphalt binder, and other additives to ensure the desired mix design.

  3. Adequate Mixing: The mixing unit should thoroughly blend the aggregates and asphalt binder to achieve a uniform and homogenous mixture.

  4. Control System: The plant should have a sophisticated control system that monitors and regulates various parameters, allowing for precise control of the production process.

  5. Easy Maintenance: The plant should be designed with accessibility in mind, making it easy to inspect, clean, and maintain the equipment.

Fuel types and emissions numbers vary depending on the specific plant design and regulations in the plant's location. Common fuel types for asphalt plants include natural gas, diesel, and heavy oil. Emission numbers depend on the efficiency of pollution control devices and the plant's adherence to environmental standards.

Components and functions of Polygonmach asphalt plant include:

  1. Cold Feed Bins: Storage bins for storing and sorting aggregates of different sizes.

  2. Drying Drum: Heats and dries the aggregates.

  3. Asphalt Binder Storage: Tanks for storing the asphalt binder.

  4. Mixing Unit: Blends the aggregates and asphalt binder to produce the asphalt mix.

  5. Control System: Monitors and regulates the plant's operations.

  6. Storage Silos: Stores the hot mix asphalt before it is loaded onto trucks.

  7. Pollution Control Devices: Capture and filter emissions generated during the production process.

In terms of high-performance and well-designed asphalt plants, there are several manufacturers and models known for their quality and efficiency. 

Polygonmach well-designed and top-quality asphalt plant, you should consider several key factors. Here are some points to look for:

  1. Construction Quality:Polygonmach well-designed asphalt plant has been constructed with high-quality materials and components. Includes sturdy construction, durable parts, and reliable machinery. The plant is  able to withstand continuous operation and harsh environmental conditions.

  2. Efficiency and Productivity: Look for features that enhance efficiency and productivity. This includes advanced automation and control systems, efficient heating and drying mechanisms, accurate proportioning systems, and optimized mixing units. Polygonmach plant was designed to maximize production output while minimizing energy consumption and material waste.

  3. Environmental Considerations: A top-quality Polygonmach asphalt plant is incorporate advanced pollution control devices to minimize emissions and comply with environmental regulations. Include features such as dust collectors, baghouses, and scrubbers that effectively capture and filter particulate matter and emissions generated during production.

  4. Flexibility and Versatility: The plant  have the capability to produce a wide range of asphalt mixes to meet varying project requirements. It is able to handle different types of aggregates and adapt to different mix designs.Includes features such as multiple storage bins, accurate weighing systems, and the ability to incorporate additives or recycled materials.

  5. Quality Control and Testing: Polygonmach well-designed plant  have robust quality control measures in place. Includes features such as integrated testing equipment, real-time monitoring of mix properties, and quality assurance procedures. The plant is able to consistently produce asphalt mixes that meet or exceed specified requirements.

  6. Maintenance and Serviceability: Polygonmach asphalt plants considers the ease of maintenance and serviceability of the plant. Includes features such as easy access to equipment, user-friendly interfaces, and comprehensive documentation. A top-quality plant should have good technical support and readily available spare parts.

  7. Reputation and Track Record: Polygonmach has got reputation and track record in the industry. We have  customer reviews, testimonials, and references. A well-established Polygonmach with a proven history of delivering high-quality asphalt plants is more likely to provide a top-quality product.

 

Stationary Batch Type Hot Mix  Asphalt Plants

Stationary Batch Type Hot Mix Asphalt Plants

Polygonmach can produce mobile or fixed asphalt plants with capacities . High quality asphalt plant are produced with experienced staff.

 

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Mobile Hot Mix Batch Type Asphalt Plants

Mobile Hot Mix Batch Type Asphalt Plants

Polygonmach can produce mobile or fixed asphalt plants with capacities.High quality asphalt plant are produced with experienced staff.

 

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Continuous Type Mobile Asphalt Plants Drum Mix

Continuous Type Mobile Asphalt Plants Drum Mix

Polygonmach drum mix or continuous type hot mix asphalt plant is a type of asphalt plant where the heating and mixing processes occur in a continuous manner within a rotating drum.

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Bitumen Emulsion  Plants and Bitumen Equipments

Bitumen Emulsion Plants and Bitumen Equipments

Polygonmach bitumen emulsion plant is a specialized facility used for the production of bitumen emulsion.

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Mechanical Stabilization Plant-Pug Mill

Mechanical Stabilization Plant-Pug Mill

Polygonmach pug mill, also known as a pugmill mixer, is a machine in which materials are simultaneously ground and mixed with a liquid.

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 Bitumen Barrel-Drum Heaters Decanters

Bitumen Barrel-Drum Heaters Decanters

Polygonmach Bitumen Barrel Heater/Decanter Plant is a machine used in the construction industry to heat and liquefy bitumen that is solid or semi-solid in standard barrels, making it ready for usage in constructing and maintaining roads.

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Polymer Modified Bitumen Plants

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Polygonmach Polymer Modified Bitumen (PMB) Plant is an industrial facility where polymers are mixed with bitumen to create a type of bitumen that has enhanced properties including improved elasticity, resistance to deformation, and increased strength.

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Asphalt Fiber Granul Additive System

Asphalt Fiber Granul Additive System

In order to produce specified asphalt other than standard asphalt types: Asphalt Fiber Additive unit is used to add granular (particle) or powdered material to the asphalt mixture in order to produce stone mastic, colored asphalt, elastic flex asphalt.

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Mobile Material-Sand-Gravel-Soil Dosing Blending Hopper

Mobile Material-Sand-Gravel-Soil Dosing Blending Hopper

The material bunker is used to mix or combine materials such as earth, sand and gravel, which are screened and separated, in the desired proportion, in the places to be filled, such as asphalt, blending on soil-stabilized roads

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Pioneer in Innovative Technology: Polygonmach

POLYGONMACH is a leading global manufacturer of concrete batchingplants, crushing screening plants, and asphalt plants. With TSE and ISO 9001 quality assurance certifications ans a commitment to innovation, quality, and customer
satisfaction, we have established ourselves as a trusted name in the construction industry. Our extensive range of high-performance plants caters to the diverse needs of construction projects, ensuring efficiency, reliability, and durability.

 

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