Polygonmach | Asphalt - Concrete - Crusher
1400x14000mm Screw/Fine Material Washer has been embarked on US

1400x14000mm Screw/Fine Material Washer has been embarked on US

Double Mixered Precast

Double Mixered Precast

Batch Type Stationary Asphalt Plant

Batch Type Stationary Asphalt Plant

Mobile Crushing and Screening On Duty

Mobile Crushing and Screening On Duty

POLYGONMACH

POLYGONMACH

Design, Drawing And Modeling

With its 15 years of experience, Polygonmach prepares scientific design, planning and calculation.

Manufacturing

Polygonmach manufactures its products using quality materials with its experienced and professional workforce and delivers its products on time.

Application

Polygonmach has long years of site experience to bring projects to life.

Customer Satisfaction

Polygonmach installs and launches, delivers its products within a set timeline and trains customers how to use it.

Polygonmach | Asphalt & Concrete & Crushing


PRODUCTS

Stationary Concrete Plants

Stationary Concrete Plants

Stationary Concrete Batching Plants are commonly used for precast and RMC, Our stationary plants ensures long life quality materials, high precision weiging scales, long life wearing plates. Single shaft, pan, twib shaft, cone mixers are manufactured an

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Mobile Concrete Plant

Mobile Concrete Plant

Polygonmach mobile concrete batching plants are ideal solution for temporary worksite conditions, we have designed our mobile batching plants on 15 years project and worksite experince by seeing our machines when working on tough condition.

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Stationary Crushing

Stationary Crushing

Polygonmach stationary plants varies from 50-1000 tph capacity for hard stones such as granite-basalt to soft stones such as limestone, Our plants are equipped with vibrating feeders, crushers, screens, belt conveyors, hoppers.

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Mobile Crushing

Mobile Crushing

Mobile crushing and screening units for custoemrs who needs to change location intensively such as highway, dam, civil projects. Our mobile crusher screening units are self-erecting with hydraulic legs and pistons. Our cutting-edge designs are flexible f

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Batch Type Stationary Asphalt Plants

Batch Type Stationary Asphalt Plants

Polygonmach Batch Type Stationary Asphalt Plants are for high way contractors. Our company manufacture and designs its product on ultimate quality conponents and we never compromise with our quality targets,

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Batch Type Mobile Asphalt Plants

Batch Type Mobile Asphalt Plants

Polygonmach Batch Type Mobile Asphalt Plants are ultimate solution for fast location changing contractors. With our sophisticated dryer, nomex filter units provides minimum footprint to enviorment. It can change location within 10 days.

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FREQUENTLY ASKED QUESTIONS

All our products are installed and taken into operation by our assembly staff. Our clients operators are trained in terms of using the equipment, regular maintenance and remove trouble shooting.


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NEWS

Concrete Batching Plant

Concrete Batching Plant

Concrete Batching Plant

Concrete is one of the products that we come across in many areas today. The quality of concrete, which is indispensable for the construction industry thanks to its strength, is also important in terms of structural strength. These works can be completed in a shorter time with the concrete machines called Quality Concrete Batching Plant. In addition to receiving quality service, customers can also gain advantages such as increasing profits and reducing costs. Along with technological innovations, construction companies put forward many construction machines with the aim of improving construction processes. Concrete batching plants are in charge of bringing together different types of materials in order to form concrete. The components used in the power plant can be air, water, additives, aggregate, sand, gravel, slag, silica fume, etc.

A facility for mixing concrete will help get the job done in less time. Thanks to quality construction services, customer satisfaction will increase and labour will decrease at the same time. As the day progresses and technology advances, companies prefer Concrete Batching Plant in order to complete the construction processes. Concrete plants, cement, sand and water, combined with the combination of various materials, the machines tasked with producing concrete provide quick answers to the needs of the companies.Concrete batching plants are one of the most important equipment of the construction sector, which is called the locomotive sector. These machines, which consist of many components such as power plants, cement batching machines, mixers, heaters, control panels, dust collectors, are indispensable for obtaining durable and quality concrete.

Concrete Batching Plant Classification

Considering the dosing equipment, Concrete Batching Plant is divided into 3 types.

1. Manual

These manually operated systems consist of dosing equipment. The accuracy of the discussion will depend on the visual observation by the operator. Again, the chargers work with power supports or by hand.

2. Automatic

Another machine that will take part in dosing is automatic machines. Weighing processes of all materials are carried out sequentially thanks to these machines. At the same time, the weight of the material is automatically detected by the scales, and the charging phase is completed by the devices when a certain weight is reached.

3. Commercial power plants

Concrete Batching Plant, which operates on a commercial basis, consists of different groups such as main computer for mixing, material weighing systems, storage and control systems. This power plant, used for commercial purposes, must be efficient and economical, while at the same time complying with environmental protection standards.

4. Dry-mix plants

Dry mix plants are also known as transit mixing plants. Materials such as sand, gravel, cement are transferred to the weighing decors manually or digitally. The components are then transferred to a trough by trucks. After water weighing and volumetric measurement processes, the mixers are transferred to the truck. The mixtures obtained during transportation are also mixed between 70 and 100 cycles.

5. Wet-mixed power plants

Some or all of the necessary components, including water, are sent to the concrete mixer towards a central location. At this stage, the concrete is mixed at a single point and then transferred to the construction site environment. Consistent level of mixtures can be offered in the dry ones of these mixing plants, which are different from the wet mixing plants.

6. Mobile concrete batching plants

These power plants, which are mobile, ie portable, are preferred for the production of concrete piles. It is among the biggest advantages of being efficient, reliable and cost effective. By using it when the users need concrete blending, the blended concrete can be transported to different areas in this way.

7. Fixed Concrete Batching Plant

In addition to mobile plants, there are also fixed Concrete Batching Plant types. It is preferred due to its advantages such as high efficiency and high specification. In addition to being made of reliable and flexible components, it can also be used in many projects such as tunnels, dams, buildings and ports.

8. Tower mixing plants

Traditionally used mixing plants provide savings by passing the metering systems and vertical discharge stages and are used with the aim of maximizing efficiency. Although they differ according to their models, the products that are limited to container and floor modules offer fast installation. Volume and quantity are determined according to customer demands.

9. Container systems

Container systems, which are a new type of concrete blending, are products where many stages such as material storage, transportation and control can be done. It takes up little space, is easy to assemble and offers a comfortable transportation.

Our company offers fast solutions to different needs with its reliable, innovative and durable products. Designed to meet the demands, these products allow inspection of plant components and offer easy blending. Concrete batching plants meet the need for high quality concrete for roads, airports, bridges and other construction solutions. Mobile, compact or designed according to many customer demands, power plants also offer special solutions for different types of concrete. These products, which are indispensable for the concrete industry, are flexible, high-performance and compact products. The products installed for construction materials and high-quality concrete products are designed according to the scope of the project. These products, which are specially designed for the individual and give quick answers to the industry sector, can serve in different fields for many years.

You can also contact our company for practical and economical solutions about Concrete Batching Plant.

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What is Cement Silo?

What is Cement Silo?

What is Cement Silo?

Cement Silo is one of the most preferred equipment among construction equipment. Although the silos required for the creation of concrete plants come to mind, these machines actually do the job of storing cement. Considering the tonnages required for concrete production facilities, the types of construction equipment also differ. However, cement silos, which have a storage capacity of 25 to 30 thousand tons as standard, can also be in higher capacities according to the operational needs. These construction machines, which are made of stainless and extremely durable products, have many uses.

Cement Silo, which is used for the production of concrete and mortar and also for the storage of ash-type materials, consists of spiral conveyors that are responsible for transporting materials from the middle of the building to the weighing point. This equipment, which are produced in different capacities according to customer demands, are preferred as a mandatory binding in materials such as concrete and cement. These machines are used for the purpose of storing all kinds of materials for the purpose of processing the factories. Thanks to its metal structure and the features it is equipped with, cement will be protected from environmental factors and other harmful factors. Complexes of silos are also conveyed to a cement pipeline along with the bulk of the materials being stored.

Cement Silo Working Principle

Cement Silo was designed in order to store cement together with materials such as grain and fly ash in pouring centres. They are equipped at a material level as well as showing the material position. A truck crane must be used to complete the assembly of the cement silos. Silos built on a prefabricated concrete foundation are assembled vertically. It will be ready for use after the base is boiled and combined with the embedded parts of the foundation. With the fixing of the storage areas of the silos, the cement truck will be transported to the site and the pipe transport lines of the truck will be connected to the feeding pipe. During this transportation process, the vibration button of the dust collector systems will be pressed continuously in order to prevent the cement from clogging and bursting the cloth bag.

The fullness or lack of material can be seen at this stage. During unloading, the materials located at the bottom of the cone and from the section will be transferred to the cement transport device. If arching occurs during this time, it will be necessary to press the button on the broken belt devices. If any malfunction occurs during the dispersal of the cements, the manual discharge valves at the bottom of the cone must be closed in order to prevent overflow.

Usage Areas of Cement Silos

Products called Cement Silo appear in many sectors. There are different types of pads in the silos that help the cement to flow quickly when desired. It is important that the cement is stored as it was when it was first prepared, before it dries. The silos, which can have different capacities according to the need, can be composed of a single chamber or have two or three chambers. Cement silos with valves in order to ensure pressure safety are also composed of cartridge filters and air nets. While the cement measuring level in the silo is very useful, it will be possible to make an extra load in line with the needs. This system, which offers the advantage of continuing the service without interruption, is also long-lasting because it is made of stainless steel. It is also preferred by companies that provide ready-mixed concrete services.

Cement Silos Make Working Easy and Comfortable

Cement Silo is the tool that ensures the best cement storage. These silos, which help to make working in the construction site environment comfortable and easy, also offer error-free working capability. By helping customers achieve the results they desire in the best way, companies will also be able to increase their profit margins. There are silos in different tonnage structures manufactured depending on the dimensioning of the silos and the demand loaded on them. Although companies plan a 2-day storage as a target, there may be a difference in this period. The silos marked to show the type of cement they contain should be dried solidly and their periodic maintenance should be done regularly.

Portable products, which are in a fixed or mobile form, can have a storage capacity of 10 to 75 tons. Cement and dust can be easily controlled, although it is easy to install and transport in the field. While it should be noted that the joints do not contain hardened cement, it should not be forgotten that cement is a dusty process. Useful for construction sites, these storage products are ideal for powder materials. Portable mobile products are also available in many product suppliers or manufacturers. At this point, the important thing will be the imagination of the manufacturer or supplier. A wise decision should be made in line with the company's needs. Our company offers portable or fixed products in line with customer needs.

These materials, which help to store different products, can also be expressed as a kind of storage container. It is equipped with blower systems to reach the truck or mixer, although it is in different sizes according to the needs of the company. Large silos are structures where finished products are stored until the moment of shipment. Small silos can be moved to different locations. These products, which are preferred due to their low cost, low maintenance costs, resistance to abrasion and good performance in terms of friction, are long-lasting thanks to their internal and external corrosion.

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Asphalt Plant

Asphalt Plant

Asphalt Plant

Asphalt materials consisting of black, brown or grey tones are more durable and is viscous. Asphalts, which have different chemical components and can be used as hot or cold, are used in roof systems for the purpose of covering airports and roads and providing waterproofing. In the facilities called Aspalth Plant, mixtures are prepared hot and filling, bitumen and aggregate materials helps to do so. The facilities where asphalts are produced emerge with the merging of many main sections.

• Cold feeding units of aggregates

• Conveyor belts

• Dryers

• Filtering systems

• Filling elevators

• Aggregate elevators

• Vibrating screens

• Storage silos

• Filling scales and bitumen systems

• Asphalt plant mixers

• Control systems

Again, the facilities designed as Aspalth Plant are divided into different groups among themselves. There are many reasons why plant types differ.

Aspalth Plant Types

1. Continuous type asphalt plants

Asphalt plants of continuous type are designed for easy and fast asphalt production. Although there are no sieves and weighing scales in the facilities, the mixtures are constantly passed through a mixer and dryer stages. Fixed plants produced with mobile or fixed designs between 80 and 400 tons are specially designed for the production of high-quality asphalt. Spindle mixer systems not only make the asphalt flexible, but also help the materials to be mixed with each other better. Drying of the mixture is also carried out in a different mixer, not in a special dryer.

While the mixers function as a buffer, emissions are minimized in the working systems and the material components are fed with the mixer. The start and stop times are made thanks to a quick recipe change. Spare part costs can also be reduced for this reason.

2. Batch type asphalt plants

It is a facility designed for the production of high-quality asphalts. High quality asphalt is produced in these facilities. All equipment necessary to give a recipe for ingredients is complete. First of all, the materials are separated into sizes with the help of sieves. Then, the products weighed on a precision scale are mixed between 40 and 50 seconds. These facilities, which have a production range of 80 to 160 tons/hour, offer easy transportation and assembly.

Although there is no difference when evaluated in terms of final product and product quality, special projects can also be designed in line with the wishes and demands of the customers. All equipment systems have been mobilized as well as being carried as 2 chassis according to the number of equipment.

This Asphalt Plant, which has different names such as hot mix plant, asphalt mixing plant, consists of many equipment used to produce road pavements. These products, which are used on highways, airports, roads and pavements, also have various classification standards. There are many plant groups such as batch mixes, drum mixes, recycling-based materials, mobile facilities. It is used in fixed or mobile asphalt plants in the products obtained by mixing the aggregates classified according to different sizes with the mixer. The aim of the plants will be to ensure that asphalts are produced in high quality facilities. Quality and hot bitumen also means quality roads.

Points to Consider in Asphalt Facilities

When it comes to asphalt plant, the first point that comes to mind is definitely education. Training is important in terms of the safety of the employees and the professionalism of the job. Of course, the first issue taken into consideration by our company is training. After the training, there are maintenance, transportation and installation stages. The first stage of satisfaction of service buyers from asphalt plants is transportation. Our company, which provides services within international standards, is extremely meticulous in the maintenance, installation and transportation stages. After these stages, the terms and conditions also need to be evaluated. Durability and quality should be given importance in the facilities, care should be taken to ensure that the products used are environmentally friendly. Our company, which offers products and services at international quality standards, offers innovative and efficient business solutions for maintenance projects and road constructions. Asphalt products to be procured from our company release less dust into the environment, noise and environmental pollution are minimized, and the damage to the environment is also very low.

For Quality Mixing in Asphalt Plant

• Asphalt amount should be weighed. Required heat must be provided.

• Astega should be proportioned correctly and dried. It is necessary to make sure that all the grains inside are covered with asphalt.

• Attention should be paid to the mixing time. Time should be sufficient.

• In the system that will help spray the asphalt, attention should be paid to the nozzle diameter, spraying times, angles, pressure, etc.

• Boiler heaters, positions of pallets, discharge flaps etc. should be checked.

• The measuring devices in the plant should be calibrated.

After paying attention to these issues, many operations such as material loading and unloading, loading and unloading of hot asphalt, recycling processes, accumulation of dust in dryers, heating and drying of aggregates can be carried out. The main features of asphalt plants are the mixing of the materials contained in the asphalt. The purpose of the facilities is to manufacture asphalts with high temperatures within certain quality standards. These facilities, which consist of many parts such as belt, sieve, hell dryer, dry cyclone, mixer, asphalt tank, are made of various electronic and mechanical equipment for the purpose of loading mixed asphalts. When it is decided to purchase the plant by the entrepreneurs, it is necessary to consider these two different options and to come to a conclusion with all the factors. Our company, which guides customers to choose the best one, also promises you a solution as well as the ideal option.

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